Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Komatsu D61EX-23 D61PX-23 Bulldozer Operation & Maintenance Manual SN 30001 and up – PDF DOWNLOAD
Original price was: $99.95.$27.95Current price is: $27.95.
Komatsu D61EX-23 D61PX-23 Bulldozer Operation & Maintenance Manual
Book Code : TEN00594-04
SERIAL NUMBERS 30001 and up
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Komatsu D61EX-23 D61PX-23 Bulldozer Operation & Maintenance Manual
FILE DETAILS:
Komatsu D61EX-23 D61PX-23 Bulldozer Operation & Maintenance Manual
Size: 12.4 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operator & Maintenance Manual
Model: D61EX-23 D61PX-23
Serial: 30001 and up
Number of Page: 353
KOMATSU D61EX-23 D61PX-23 BULLDOZER OPERATION & MAINTENANCE MANUAL SN 30001 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu D61EX-23 D61PX-23 Bulldozer Operation & Maintenance Manual
BEFORE READING THIS MANUAL:
This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: Pocket (1) at rear of operator’s seat If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement.
- For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR (PAGE 1-7)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
Komatsu D61EX-23 D61PX-23 Bulldozer Operation & Maintenance Manual
COVER.................................................................................. 1 FOREWORD .............................................................................. 2 BEFORE READING THIS MANUAL ........................................................ 3 SAFETY INFORMATION ................................................................ 4 INTRODUCTION ...................................................................... 5 USE OF MACHINE ................................................................ 5 DIRECTIONS OF MACHINE ......................................................... 5 VISIBILITY FROM OPERATOR'S SEAT ............................................... 6 PRODUCT INFORMATION ............................................................... 7 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE .................. 7 EPA REGULATIONS, ENGINE SERIAL NO. PLATE ...................................... 7 SERVICE METER LOCATION ........................................................ 8 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ................................... 8 CONTENTS .......................................................................... 9 SAFETY ................................................................................ 12 SAFETY ............................................................................ 13 SAFETY LABELS ..................................................................... 15 LOCATION OF SAFETY LABELS ..................................................... 15 SAFETY LABELS ................................................................. 16 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ........................... 20 PRECAUTIONS BEFORE STARTING OPERATION ......................................... 20 PREPARATIONS FOR SAFE OPERATION ............................................... 21 FIRE PREVENTION ............................................................... 23 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE .................................... 25 DO NOT GET CAUGHT IN WORK EQUIPMENT ........................................... 26 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES .................................. 27 UNAUTHORIZED MODIFICATION ..................................................... 27 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS ................................ 27 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ............................... 27 PRECAUTIONS FOR OPERATION ......................................................... 28 PRECAUTIONS FOR JOBSITE ....................................................... 28 STARTING ENGINE ............................................................... 31 OPERATION ..................................................................... 34 TRANSPORTATION ................................................................ 38 TOWING ........................................................................ 39 PRECAUTIONS FOR MAINTENANCE ....................................................... 40 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ........................ 40 PRECAUTIONS FOR INSPECTION AND MAINTENANCE .................................... 44 OPERATION ............................................................................. 50 GENERAL VIEW ...................................................................... 51 GENERAL VIEW OF MACHINE ....................................................... 51 GENERAL VIEW OF CONTROLS AND GAUGES ........................................... 53 EXPLANATION OF COMPONENTS ......................................................... 55 MACHINE MONITOR ............................................................... 55 SWITCHES ......................................................................129 CONTROL LEVERS AND PEDALS .....................................................135 DUST INDICATOR ................................................................141 FUSE ..........................................................................142 FUSIBLE LINK ..................................................................144 AUXILIARY ELECTRIC POWER ......................................................145 OIL FILLER CAP ................................................................146 DOOR OPEN LOCK ................................................................148 SASH GLASS INTERMEDIATE LOCK ..................................................148 ASHTRAY .......................................................................149 LUNCH BOX FASTENING BELT ......................................................149 CUP HOLDER ....................................................................149 TOOLBOX .......................................................................149 GREASE PUMP HOLDER ............................................................150 FIRE EXTINGUISHER .............................................................150 FIRST AID KIT .................................................................150 OPEN AND CLOSE REAR MASK ......................................................151 HANDLING AIR CONDITIONER ......................................................152 HANDLING RADIO ................................................................156 BATTERY DISCONNECT SWITCH .....................................................161 SYSTEM OPERATING LAMP .........................................................162 HANDLING Komatsu Diesel Particulate Filter (KDPF) .............................163 HANDLING Komatsu Closed Crankcase Ventilation (KCCV) ..........................173 HANDLING MACHINES EQUIPPED WITH KOMTRAX .......................................174 MACHINE OPERATIONS AND CONTROLS ...................................................176 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ..................................176 STARTING ENGINE ...............................................................197 OPERATIONS AND CHECKS AFTER STARTING ENGINE ...................................201 STOPPING ENGINE ...............................................................205 MACHINE OPERATION .............................................................206 SHIFTING GEARS ................................................................209 SWITCH BETWEEN FORWARD AND REVERSE ............................................212 STEERING THE MACHINE ..........................................................213 RULES FOR OPERATION ...........................................................216 RECOMMENDED APPLICATIONS ......................................................219 RECOMMENDED MODE BY APPLICATION ...............................................221 ADJUST WORK EQUIPMENT .........................................................224 PARKING MACHINE ...............................................................225 CHECK AFTER FINISHING WORK ....................................................227 LOCK ..........................................................................228 TIPS FOR LONGER UNDERCARRIAGE LIFE ............................................229 TRANSPORTATION ....................................................................231 TRANSPORTATION PROCEDURE ......................................................231 REMOVAL OF CAB ................................................................231 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT ......................................231 LOADING AND UNLOADING WITH TRAILER ............................................232 LIFTING MACHINE ...............................................................235 TRAVELING ON ROADS ............................................................236 COLD WEATHER OPERATION ............................................................237 COLD WEATHER OPERATION INFORMATION ............................................237 AFTER DAILY WORK COMPLETION ...................................................238 AFTER COLD WEATHER SEASON .....................................................238 LONG-TERM STORAGE .................................................................239 BEFORE STORAGE ................................................................239 DURING STORAGE ................................................................239 AFTER STORAGE .................................................................239 STARTING MACHINE AFTER LONG-TERM STORAGE ......................................239 TROUBLES AND ACTIONS ..............................................................240 TOWING MACHINE ................................................................240 DISCHARGED BATTERY ............................................................241 OTHER TROUBLE .................................................................245 MAINTENANCE ...........................................................................250 RULES FOR MAINTENANCE .............................................................251 SERVICE METER READING .........................................................251 KOMATSU GENUINE REPLACEMENT PARTS .............................................251 KOMATSU GENUINE LUBRICANTS ....................................................251 ALWAYS USE CLEAN WASHER FLUID .................................................251 FRESH AND CLEAN LUBRICANTS ....................................................251 CHECK DRAINED OIL AND USED FILTER .............................................251 CAUTION FOR REFILLING OIL OR FUEL .............................................251 WELDING INSTRUCTIONS ..........................................................251 DO NOT DROP THINGS INSIDE MACHINE .............................................251 PRECAUTIONS FOR KDPF ..........................................................251 DUSTY JOBSITES ................................................................252 AVOID MIXING OIL ..............................................................252 PRECAUTIONS FOR OPENING AND CLOSING REAR MASK .................................252 LOCKING INSPECTION COVERS .....................................................252 BLEEDING AIR FROM HYDRAULIC CIRCUIT ...........................................252 PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES ...................................252 CHECKS AFTER INSPECTION AND MAINTENANCE .......................................252 FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ..........................253 OUTLINE OF MAINTENANCE ............................................................254 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ........................254 HANDLING ELECTRICAL COMPONENTS ................................................257 HYDRAULIC COMPONENTS ..........................................................258 STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS .....................................259 TIGHTENING TORQUE LIST ........................................................259 MAINTENANCE SCHEDULE ..............................................................260 MAINTENANCE SCHEDULE TABLE ....................................................260 MAINTENANCE PROCEDURE .............................................................262 WHEN REQUIRED .................................................................262 CHECKS BEFORE STARTING ........................................................289 EVERY 50 HOURS MAINTENANCE ....................................................290 EVERY 250 HOURS MAINTENANCE ...................................................292 EVERY 500 HOURS MAINTENANCE ...................................................299 EVERY 1000 HOURS MAINTENANCE ..................................................304 EVERY 2000 HOURS MAINTENANCE ..................................................310 EVERY 4000 HOURS MAINTENANCE ..................................................319 EVERY 4500 HOURS MAINTENANCE ..................................................321 EVERY 8000 HOURS MAINTENANCE ..................................................322 SPECIFICATIONS ........................................................................324 SPECIFICATIONS ....................................................................325 ATTACHMENTS AND OPTIONS ...............................................................326 GENERAL PRECAUTIONS ...............................................................327 PRECAUTIONS FOR SAFETY ........................................................327 HANDLING HYDRAULIC RIPPER .........................................................328 GENERAL VIEW ..................................................................328 EXPLANATION OF COMPONENTS .....................................................329 MACHINE OPERATION AND CONTROLS ................................................330 TROUBLES AND ACTIONS ..........................................................332 CHECK AND MAINTENANCE .........................................................333 SPECIFICATIONS ................................................................334 HANDLING 3 m WIDE BLADE ...........................................................335 GENERAL VIEW ..................................................................335 MACHINE OPERATION AND CONTROLS ................................................336 TRANSPORTATION ................................................................337 CHECKS AND MAINTENANCE ........................................................339 SPECIFICATIONS ................................................................340 REPLACEMENT PARTS .....................................................................342 SAFETY CRITICAL PARTS .............................................................343 SAFETY CRITICAL PARTS LIST ....................................................343 CONSUMABLE PARTS ..................................................................344 CONSUMABLE PARTS LIST .........................................................344 RECOMMENDED FUEL, COOLANT, AND LUBRICANT ..........................................345 LUBRICATION CHART .............................................................345 USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT TEMPERATURE .......347 RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ....349 INDEX .................................................................................350
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
