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Komatsu D65E-12, D65P-12 Bulldozer Operation & Maintenance Manual SN 61441, 61365 And Up – DOWNLOAD
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Komatsu D65E-12, D65P-12 Bulldozer Operation & Maintenance Manual
Book Code : SEAM007104
MACHINE MODEL SERIAL NUMBERS
D65E-12 61441 and up
D65P-12 61365 and up
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Description
Komatsu D65E-12, D65P-12 Bulldozer Operation & Maintenance Manual
FILE DETAILS:
Komatsu D65E-12, D65P-12 Bulldozer Operation & Maintenance Manual
Size: 12.5 MB
Fomat: PDF
Language: English
Brand: Komatsu
Type of machine: Bulldozer
Type of document: Operator & Maintenance Manual
Model: D65E_P
Serial: 61441 61365 and up
Number of Page: 229
IMAGES PREVIEW OF THE MANUAL:
KOMATSU D65E-12, D65P-12 BULLDOZER OPERATION & MAINTENANCE MANUAL SN 61441, 61365 AND UP – DOWNLOAD:
DESCRIPTION:
Komatsu D65E-12, D65P-12 Bulldozer Operation & Maintenance Manual
FOREWORD:
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
- Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
Komatsu D65E-12, D65P-12 Bulldozer Operation & Maintenance Manual
MAIN MENU....................................................................................................... 0 COVER........................................................................................................... 1 1. FORWARD...................................................................................................... 4 2. SAFETY INFORMATION........................................................................................... 5 3. INTRODUCTION................................................................................................. 6 4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR................................................ 7 5. CONTENTS..................................................................................................... 8 SAFETY.......................................................................................................... 12 6. GENERAL PRECAUTIONS...................................................................................... 13 7. PRECAUTIONS DURING OPERATION............................................................................. 18 7.1 BEFORE STARTING ENGINE.............................................................................. 18 7.2 AFTER STARTING ENGINE............................................................................... 20 7.3 TRANSPORTATION...................................................................................... 26 7.4 BATTERY............................................................................................. 27 7.5 TOWING.............................................................................................. 29 8. PRECAUTIONS FOR MAINTENANCE.............................................................................. 30 8.1 BEFORE CARRYING OUT MAINTENANCE..................................................................... 30 8.2 DURING MAINTENANCE.................................................................................. 34 9. POSITION FOR ATTACHING SAFETY LABELS..................................................................... 39 9.1 POSITION FOR ATTACHING SAFETY LABELS................................................................ 39 OPERATION....................................................................................................... 42 10. GENERAL VIEW............................................................................................ 43 10.1 GENERAL VIEW OF MACHINE............................................................................ 43 10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................................................ 44 11. EXPLANATION OF COMPONENTS............................................................................... 47 11.1 FRONT PANEL (METERS, LAMPS, SWITCHES).............................................................. 48 11.2 SWITCHES........................................................................................... 61 11.3 CONTROL LEVERS, PEDALS............................................................................. 64 11.4 FUSE BOX........................................................................................... 71 11.5 POWER PICKUP CONNECTORS............................................................................ 72 11.6 GREASE PUMP HOLDER................................................................................. 73 11.7 SHOVEL HOLDER...................................................................................... 73 11.8 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)........................................................ 73 11.9 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB).......................................... 74 11.10 CAP WITH LOCK (VANDALISM -PROOF MACHINES)......................................................... 74 11.11 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)..................................................... 75 11.12 DOOR POCKET (MACHINES EQUIPPED WITH CAB).......................................................... 75 11.13 ASHTRAY (MACHINES EQUIPPED WITH CAB).............................................................. 75 11.14 TOOL BOX.......................................................................................... 75 11.15 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAB RADIO)........................................... 76 11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)............................................. 80 11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)...................................................... 84 12. OPERATION............................................................................................... 85 12.1 CHECK BEFORE STARTING ENGINE....................................................................... 85 12.2 STARTING ENGINE.................................................................................... 97 12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................................................103 12.4 MOVING MACHINE.....................................................................................105 12.5 SHIFTING GEAR......................................................................................106 12.6 SHIFTING BETWEEN FORWARD AND REVERSE...............................................................107 12.7 STEERING MACHINE...................................................................................108 12.8 STOPPING MACHINE...................................................................................110 12.9 PRECAUTIONS FOR OPERATION..........................................................................111 12.10 PARKING MACHINE...................................................................................113 12.11 CHECK AFTER FINISHING WORK........................................................................114 12.12 STOPPING ENGINE...................................................................................115 12.13 CHECK AFTER STOPPING ENGINE.......................................................................116 12.14 LOCKING...........................................................................................116 12.15 WORK POSSIBLE USING BULLDOZER.....................................................................117 12.16 ADJUSTING POSTURE OF WORK EQUIPMENT...............................................................118 12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE................................................................121 13. TRANSPORTATION..........................................................................................124 13.1 LOADING, UNLOADING WORK............................................................................124 13.2 PRECAUTIONS FOR LOADING AND SECURING THE MACHINE...................................................125 13.3 PRECAUTIONS FOR TRANSPORTATION.....................................................................126 13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...........................................................126 13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)..........................................................126 13.6 LIFTING THE MACHINE................................................................................127 14. COLD WEATHER OPERATION..................................................................................130 14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................................................130 14.2 AFTER COMPLETION OF WORK...........................................................................132 14.3 AFTER COLD WEATHER.................................................................................132 15. LONG-TERM STORAGE.......................................................................................133 15.1 BEFORE STORAGE.....................................................................................133 15.2 DURING STORAGE.....................................................................................133 15.3 AFTER STORAGE......................................................................................133 16. TROUBLESHOOTING.........................................................................................134 16.1 AFTER RUNNING OUT OF FUEL..........................................................................134 16.2 IF BATTERY IS DISCHARGED...........................................................................134 16.3 OTHER TROUBLE......................................................................................137 MAINTENANCE.....................................................................................................142 17. GUIDES TO MAINTENANCE...................................................................................142 18. OUTLINES OF SERVICE.....................................................................................146 18.1 OUTLINE OF OIL, FUEL, COOLANT......................................................................146 18.2 RELATING TO ELECTRIC SYSTEM........................................................................148 19. WEAR PARTS LIST.........................................................................................149 20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....................................151 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................................................155 21.1 INTRODUCTION OF NECESSARY TOOLS....................................................................155 21.2 TORQUE LIST........................................................................................156 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................................................157 23. MAINTENANCE SCHEDULE CHART..............................................................................159 24. SERVICE PROCEDURE.......................................................................................162 24.1 WHEN REQUIRED......................................................................................162 CLEAN INSIDE OF COOLING SYSTEM......................................................................162 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT........................................................166 CHECK TRACK TENSION.................................................................................168 CHECK AND TIGHTEN TRACK SHOE BOLTS..................................................................170 CHECK ELECTRICAL INTAKE AIR HEATER..................................................................170 REVERSE AND REPLACE THE END BITS AND CUTTING EDGES..................................................171 CLEAN, CHECK RADIATOR FINS..........................................................................173 ADJUST IDLER CLEARANCE..............................................................................174 ADJUSTING TENSION OF CENTER BRACE (POWER TILT, POWER PITCH DOZER ONLY).............................175 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER) (MACHINES EQUIPPED WITH CAB).................176 CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)..........................................177 GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)......................................................177 CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB)................................................177 REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB)....................................................178 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB).............................178 BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY)................178 REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB)....................................................179 CHECK IDLER OIL LEVEL, ADD OIL......................................................................180 CHECK OIL LEVEL IN DAMPER CASE, ADD AND CHANGE OIL..................................................181 24.2 CHECK BEFORE STARTING..............................................................................183 CHECK COOLANT LEVEL, ADD WATER......................................................................183 CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION).........................................183 CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION)............................................184 CHECK FUEL LEVEL, ADD FUEL (GAUGE PANEL SPECIFICATION)..............................................184 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL..........................................................185 CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL........................................................185 CHECK BRAKE PEDAL TRAVEL............................................................................186 CHECK DUST INDICATOR................................................................................186 CHECK THAT LAMPS LIGHT UP...........................................................................186 CHECK HORN SOUND....................................................................................186 CHECK BACKUP ALARM SOUND (OPTION)...................................................................187 CHECK SEAT BELT FOR WEAR OR DAMAGE (OPTION).........................................................187 CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER........................................187 24.3 EVERY 50 HOURS SERVICE.............................................................................188 DRAIN WATER, SEDIMENT FROM FUEL TANK................................................................188 24.4 EVERY 250 HOURS SERVICE............................................................................189 LUBRICATING.........................................................................................189 (POWER TILT DOZER)..............................................................................189 LIFT CYLINDER SUPPORT YOKE (4 PLACES).......................................................189 LIFT CYLINDER SUPPORT SHAFT (2 PLACES)......................................................189 LIFT CYLINDER BALL JOINT (2 PLACES).........................................................189 TILT CYLINDER BALL JOINT (1 PLACE)..........................................................189 TILT BRACE BALL JOINT (1 PLACE).............................................................189 BRACE BALL JOINT (2 PLACES).................................................................189 TILT BRACE THREAD (1 PLACE) (SCREW-ADJUSTABLE)..............................................189 (POWER TILT-POWER PITCH DOZER)..................................................................190 LIFT CYLINDER SUPPORT YOKE (4 PLACES).......................................................190 LIFT CYLINDER SUPPORT SHAFT (2 PLACES)......................................................190 LIFT CYLINDER BALL JOINT (2 PLACES).........................................................190 TILT CYLINDER BALL JOINT (1 PLACE)..........................................................190 PITCH CYLINDER BALL JOINT (1 PLACE).........................................................190 BRACE BALL JOINT (2 PLACES).................................................................190 ANGLEDOZER......................................................................................191 LIFT CYLINDER SUPPORT YOKE (4 PLACES).......................................................191 LIFT CYLINDER SUPPORT SHAFT (2 PLACES)......................................................191 LIFT CYLINDER BALL JOINT (2 PLACES).........................................................191 TILT BRACE BALL JOINT (2 PLACES)............................................................191 TILT BRACE THREAD (2 PLACES)................................................................191 GREASE EQUALIZER BAR SIDE PIN (4 PLACES)........................................................192 GREASE EQUALIZER BAR CENTER PIN (1 PLACE).......................................................192 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....................................................193 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL......................................................193 CHECK LEVEL OF BATTERY ELECTROLYTE..............................................................194 CHECK FAN BELT TENSION, ADJUST..................................................................195 DRAIN WATER AND SEDIMENT FROM FUEL FILTER.......................................................196 CHECK, CLEAN ADDITIONAL FUEL STRAINER...........................................................196 REPLACE POWER TRAIN OIL FILTER ELEMENT..........................................................197 CHECK BRAKE PERFORMANCE.........................................................................198 24.5 EVERY 500 HOURS SERVICE............................................................................199 REPLACE FUEL FILTER CARTRIDGE.......................................................................199 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...................................201 24.6 EVERY 1000 HOURS SERVICE...........................................................................203 CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....203 CHANGE OIL IN FINAL DRIVE CASE (TRANSMISSION).......................................................205 CLEAN BREATHER (1 PLACE)............................................................................206 GREASE UNIVERSAL JOINT (2 PLACES)...................................................................206 REPLACE CORROSION RESISTOR CARTRIDGE (D65P ONLY)....................................................207 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P ONLY)..............................................207 CHECK PLAY OF TURBOCHARGER ROTOR (D65P ONLY)........................................................207 CHECK FOR LOOSE ROPS MOUNT BOLTS....................................................................207 24.7 EVERY 2000 HOURS SERVICE...........................................................................208 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT..................................208 CLEAN, CHECK TURBOCHARGER (D65P ONLY)...............................................................210 CLEAN ENGINE BREATHER ELEMENT.......................................................................210 CHECK VIBRATION DAMPER..............................................................................210 CHECK ALTERNATOR, STARTING MOTOR....................................................................210 CHECK ENGINE VALVE CLEARANCE, ADJUST................................................................210 24.8 EVERY 4000 HOURS SERVICE...........................................................................211 CHECK WATER PUMP....................................................................................211 SPECIFICATIONS..................................................................................................212 25. SPECIFICATIONS..........................................................................................213 OPTIONS, ATTACHMENTS............................................................................................218 26. GENERAL PRECAUTIONS.....................................................................................219 26.1 PRECAUTIONS RELATED TO SAFETY......................................................................219 27. USING SEAT BELT.........................................................................................220 27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER..............................................220 27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER.....................................................221 28. HANDLING DELUXE SEAT....................................................................................222 29. HANDLING ACCUMULATOR....................................................................................224 29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR.............224 30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT...................................................225
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
