Komatsu D65EX-12 D65PX-12 Bulldozer Operation and Maintenance Manual SN 61446, 61369 and up – PDF DOWNLOAD

Description

Komatsu D65EX-12 D65PX-12 Bulldozer Operation and Maintenance Manual

FILE DETAILS:

Komatsu D65EX-12 D65PX-12 Bulldozer Operation and Maintenance Manual 

Brands: Komatsu
Equipment Type:  Bulldozer
Manuals Type: Operation & Maintenance Manual
Machine Model: D65EX-12, D65PX-12
Serial Number: 61446, 61369 and up
Book Code: SEAM007204
Language: English
Pages: 226
File Format: Portable Document Format (PDF)

KOMATSU D65EX-12 D65PX-12 BULLDOZER OPERATION AND MAINTENANCE MANUAL SN 61446, 61369 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu D65EX-12 D65PX-12 Bulldozer Operation and Maintenance Manual 

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu D65EX-12 D65PX-12 Bulldozer Operation and Maintenance Manual 

MAIN MENU...............................................................................................  0
1. FOREWORD.............................................................................................  2
2. SAFETY INFORMATION...................................................................................  3
3. INTRODUCTION.........................................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR........................................  5
5. CONTENTS.............................................................................................  6
SAFETY.................................................................................................. 10
	6. GENERAL PRECAUTIONS ............................................................................. 11
	7. PRECAUTIONS DURING OPERATION .................................................................... 16
		7.1 BEFORE STARTING ENGINE ..................................................................... 16
		7.2 AFTER STARTING ENGINE ...................................................................... 18
		7.3 TRANSPORTATION ............................................................................. 24
		7.4 BATTERY .................................................................................... 25
		7.5 TOWING ..................................................................................... 27
	8. PRECAUTIONS FOR MAINTENANCE ..................................................................... 28
		8.1 BEFORE CARRYING OUT MAINTENANCE ............................................................ 28
		8.2 DURING MAINTENANCE ......................................................................... 32
	9. POSITION FOR ATTACHING SAFETY LABELS ............................................................ 37
		9.1 POSITION FOR ATTACHING SAFETY LABELS ....................................................... 37
OPERATION............................................................................................... 40
	10. GENERAL VIEW ................................................................................... 41
		10.1 GENERAL VIEW OF MACHINE ................................................................... 41
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....................................................... 42
	11. EXPLANATION OF COMPONENTS ...................................................................... 45
		11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ..................................................... 46
		11.2 SWITCHES .................................................................................. 59
		11.3 CONTROL LEVERS, PEDALS .................................................................... 62
		11.4 FUSE BOX .................................................................................. 69
		11.5 POWER PICKUP CONNECTORS ................................................................... 70
		11.6 GREASE PUMP HOLDER ........................................................................ 71
		11.7 SHOVEL HOLDER ............................................................................. 71
		11.8 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ............................................... 71
		11.9 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB) ................................. 72
		11.10 CAP WITH LOCK (VANDALISM-PROOF MACHINES) ................................................. 72
		11.11 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ............................................ 73
		11.12 DOOR POCKET (MACHINES EQUIPPED WITH CAB) ................................................. 73
		11.13 ASHTRAY (MACHINES EQUIPPED WITH CAB) ..................................................... 73
		11.14 TOOL BOX ................................................................................. 73
		11.15 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) .................................. 74
		11.16 HANDLING AIR CONDITIONER  (MACHINES EQUIPPED WITH CAB) ................................... 78
		11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ............................................. 82
	12. OPERATION....................................................................................... 83
		12.1 CHECK BEFORE STARTING ENGINE .............................................................. 83
		12.2 STARTING ENGINE ........................................................................... 95
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ...............................................101
		12.4 MOVING MACHINE.............................................................................103
		12.5 SHIFTING GEAR .............................................................................104
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE.......................................................105
		12.7 STEERING MACHINE ..........................................................................106
		12.8 STOPPING MACHINE ..........................................................................109
		12.9 PRECAUTIONS FOR OPERATION .................................................................110
		12.10 PARKING MACHINE ..........................................................................112
		12.11 CHECK AFTER FINISHING WORK ...............................................................113
		12.12 STOPPING ENGINE ..........................................................................114
		12.13 CHECK AFTER STOPPING ENGINE ..............................................................115
		12.14 LOCKING ..................................................................................115
		12.15 WORK POSSIBLE USING BULLDOZER ............................................................116
		12.16 ADJUSTING POSTURE OF WORK EQUIPMENT ......................................................117
		12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE .......................................................120
	13. TRANSPORTATION .................................................................................123
		13.1 LOADING, UNLOADING WORK....................................................................123
		13.2 PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE..........................................124
		13.3 PRECAUTIONS FOR TRANSPORTATION.............................................................125
		13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT...................................................125
		13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)..................................................125
		13.6 LIFTING THE MACHINE .......................................................................126
	14. COLD WEATHER OPERATION .........................................................................129
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ...........................................................129
		14.2 AFTER COMPLETION OF WORK ..................................................................131
		14.3 AFTER COLD WEATHER ........................................................................131
	15. LONG-TERM STORAGE ..............................................................................132
		15.1 BEFORE STORAGE ............................................................................132
		15.2 DURING STORAGE ............................................................................132
		15.3 AFTER STORAGE .............................................................................132
	16. TROUBLESHOOTING ................................................................................133
		16.1 AFTER RUNNING OUT OF FUEL .................................................................133
		16.2 IF BATTERY IS DISCHARGED ..................................................................133
		16.3 OTHER TROUBLE .............................................................................136
MAINTENANCE.............................................................................................140
	17. GUIDES TO MAINTENANCE ..........................................................................141
	18. OUTLINES OF SERVICE ............................................................................144
		18.1 OUTLINE OF OIL, FUEL, COOLANT .............................................................144
		18.2 RELATING TO ELECTRIC SYSTEM ...............................................................146
	19. WEAR PARTS LIST ................................................................................147
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ...........................149
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................153
		21.1 INTRODUCTION OF NECESSARY TOOLS ...........................................................153
		21.2 TORQUE LIST ...............................................................................154
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ..................................................155
	23. MAINTENANCE SCHEDULE CHART .....................................................................158
	24. SERVICE PROCEDURE ..............................................................................161
		24.1 WHEN REQUIRED..............................................................................161
		24.2 CHECK BEFORE STARTING .....................................................................182
		24.3 EVERY 50 HOURS SERVICE ....................................................................187
		24.4 EVERY 250 HOURS SERVICE ...................................................................188
		24.5 EVERY 500 HOURS SERVICE ...................................................................198
		24.6 EVERY 1000 HOURS SERVICE ..................................................................202
		24.7 EVERY 2000 HOURS SERVICE ..................................................................207
		24.8 EVERY 4000 HOURS SERVICE ..................................................................210
SPECIFICATIONS..........................................................................................211
	25. SPECIFICATIONS .................................................................................212
OPTIONS, ATTACHMENTS....................................................................................217
	26. GENERAL PRECAUTIONS ............................................................................218
		26.1 PRECAUTIONS RELATED TO SAFETY .............................................................218
	27. USING SEAT BELT ................................................................................219
		27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER .....................................219
		27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER ............................................220
	28. HANDLING DELUXE SEAT ...........................................................................221
	29. HANDLING ACCUMULATOR ...........................................................................223
		29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR ....223
	30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT ..........................................224

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.