Komatsu D65EX-12 D65PX-12 Bulldozer Operation & Maintenance Manual SN 60942, 60915 and up – DOWNLOAD

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Komatsu D65EX-12 D65PX-12 Bulldozer Operation & Maintenance Manual

FILE DETAILS:

Komatsu D65EX-12 D65PX-12 Bulldozer Operation & Maintenance Manual

Brands: Komatsu
Equipment Type:  Bulldozer
Manuals Type: Operation & Maintenance Manual
Machine Model: D65EX-12, D65PX-12
Serial Number: 60942, 60915 and up
Book Code: SEAM007202
Language: English
Pages: 214
File Format: Portable Document Format (PDF)

KOMATSU D65EX-12 D65PX-12 BULLDOZER OPERATION & MAINTENANCE MANUAL SN 60942, 60915 AND UP – DOWNLOAD:

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DESCRIPTION:

Komatsu D65EX-12 D65PX-12 Bulldozer Operation & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu D65EX-12 D65PX-12 Bulldozer Operation & Maintenance Manual

MAIN MENU...............................................................................................  0
1. FOREWORD.............................................................................................  2
2. SAFETY INFORMATION...................................................................................  3
3. INTRODUCTION.........................................................................................  4
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR........................................  5
5. CONTENTS.............................................................................................  6
SAFETY.................................................................................................. 10
	6. GENERAL PRECAUTIONS ............................................................................. 11
	7. PRECAUTIONS DURING OPERATION .................................................................... 18
		7.1 BEFORE STARTING ENGINE ..................................................................... 18
		7.2 OPERATING MACHINE .......................................................................... 20
		7.3 TRANSPORTATION ............................................................................. 23
		7.4 BATTERY .................................................................................... 24
		7.5 TOWING ..................................................................................... 25
	8. PRECAUTIONS FOR MAINTENANCE ..................................................................... 26
		8.1 BEFORE CARRYING OUT MAINTENANCE ............................................................ 26
		8.2 DURING MAINTENANCE ......................................................................... 28
	9. POSITION FOR ATTACHING SAFETY LABELS ............................................................ 33
		9.1 POSITION FOR ATTACHING SAFETY LABELS ....................................................... 33
OPERATION............................................................................................... 36
	10. GENERAL VIEW ................................................................................... 37
		10.1 GENERAL VIEW OF MACHINE ................................................................... 37
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....................................................... 38
	11. EXPLANATION OF COMPONENTS ...................................................................... 41
		11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ..................................................... 42
		11.2 SWITCHES .................................................................................. 55
		11.3 CONTROL LEVERS, PEDALS .................................................................... 58
		11.4 FUSE BOX .................................................................................. 65
		11.5 GREASE PUMP HOLDER ........................................................................ 66
		11.6 SHOVEL HOLDER ............................................................................. 66
		11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ............................................... 66
		11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB) ................................. 67
		11.9 CAP WITH LOCK ............................................................................. 67
		11.10 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ............................................ 68
		11.11 DOOR POCKET (MACHINES EQUIPPED WITH CAB) ................................................. 68
		11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB) ..................................................... 68
		11.13 TOOL BOX ................................................................................. 68
		11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) .................................. 69
		11.15 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) .................................... 73
		11.16 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ............................................. 77
	12. OPERATION ...................................................................................... 78
		12.1 CHECK BEFORE STARTING ENGINE .............................................................. 78
		12.2 STARTING ENGINE ........................................................................... 87
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ............................................... 93
		12.4 MOVING MACHINE ............................................................................ 95
		12.5 SHIFTING GEAR ............................................................................. 96
		12.6 SHIFTING BETWEEN FORWARD AND REVERSE....................................................... 97
		12.7 STEERING MACHINE .......................................................................... 98
		12.8 STOPPING MACHINE ..........................................................................101
		12.9 PRECAUTIONS FOR OPERATION .................................................................102
		12.10 PARKING MACHINE ..........................................................................104
		12.11 CHECK AFTER FINISHING WORK ...............................................................105
		12.12 STOPPING ENGINE ..........................................................................106
		12.13 CHECK AFTER STOPPING ENGINE ..............................................................107
		12.14 LOCKING ..................................................................................107
		12.15 WORK POSSIBLE USING BULLDOZER ............................................................108
		12.16 ADJUSTING POSTURE OF WORK EQUIPMENT ......................................................109
		12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE .......................................................112
	13. TRANSPORTATION .................................................................................115
		13.1 LOADING, UNLOADING WORK ...................................................................115
		13.2 PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE .........................................116
		13.3 PRECAUTIONS FOR TRANSPORTATION ............................................................117
		13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT ..................................................117
		13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB) .................................................117
		13.6 LIFTING THE MACHINE .......................................................................118
	14. COLD WEATHER OPERATION .........................................................................121
		14.1 PRECAUTIONS FOR LOW TEMPERATURE ...........................................................121
		14.2 AFTER COMPLETION OF WORK ..................................................................123
		14.3 AFTER COLD WEATHER ........................................................................123
	15. LONG-TERM STORAGE ..............................................................................124
		15.1 BEFORE STORAGE ............................................................................124
		15.2 DURING STORAGE ............................................................................124
		15.3 AFTER STORAGE .............................................................................124
	16. TROUBLESHOOTING ................................................................................125
		16.1 AFTER RUNNING OUT OF FUEL .................................................................125
		16.2 IF BATTERY IS DISCHARGED ..................................................................125
		16.3 OTHER TROUBLE .............................................................................128
MAINTENANCE.............................................................................................132
	17. GUIDES TO MAINTENANCE ..........................................................................133
	18. OUTLINES OF SERVICE ............................................................................136
		18.1 OUTLINE OF OIL, FUEL, COOLANT .............................................................136
		18.2 RELATING TO ELECTRIC SYSTEM ...............................................................138
	19. WEAR PARTS LIST ................................................................................139
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ...........................141
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..................................................145
		21.1 INTRODUCTION OF NECESSARY TOOLS ...........................................................145
		21.2 TORQUE LIST ...............................................................................146
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ..................................................147
	23. MAINTENANCE SCHEDULE CHART .....................................................................150
		23.1 MAINTENANCE SCHEDULE CHART ................................................................150
	24. SERVICE PROCEDURE ..............................................................................153
		24.1 WHEN REQUIRED .............................................................................153
		24.2 CHECK BEFORE STARTING .....................................................................172
		24.3 EVERY 50 HOURS SERVICE ....................................................................176
		24.4 EVERY 250 HOURS SERVICE ...................................................................177
		24.5 EVERY 500 HOURS SERVICE ...................................................................187
		24.6 EVERY 1000 HOURS SERVICE ..................................................................191
		24.7 EVERY 2000 HOURS SERVICE ..................................................................196
		24.8 EVERY 4000 HOURS SERVICE ..................................................................199
SPECIFICATIONS..........................................................................................200
	25. SPECIFICATIONS .................................................................................201
OPTIONS, ATTACHMENTS....................................................................................206
	26. GENERAL PRECAUTIONS ............................................................................207
		26.1 PRECAUTIONS RELATED TO SAFETY .............................................................207
	27. USING SEAT BELT ................................................................................208
		27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER .....................................208
		27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER ............................................209
	28. HANDLING DELUXE SEAT ...........................................................................210
	29. HANDLING ACCUMULATOR ...........................................................................212
		29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR ....212
	30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT ..........................................213

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.