Komatsu Dump Truck 330M Shop Manual – PDF DOWNLOAD

Description

Komatsu Dump Truck 330M Shop Manual

FILE DETAILS:

Komatsu Dump Truck 330M Shop Manual

Size : 11.2 MB
Format : PDF
Language : English
Brand: Komatsu
Type of machine: Mining Rigid Dump Trucks
Type of document: Shop Manual
Model: Komatsu Mining Rigid Dump Trucks 330M

KOMATSU DUMP TRUCK 330M SHOP MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Dump Truck 330M Shop Manual

This Manual is written for use by the service technician and is designed to help the technician become fully knowledgeable of the truck and all its systems in order to keep it running and in production. All maintenance personnel should read and understand the materials in this manual before performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions should be understood and followed when accomplishing repairs on the truck.

• The first section covers component descriptions, truck specifications and safe work practices, as well as other general information. The major portion of the manual pertains to disassembly, service and reassembly. Each major serviceable area is dealt with individually. For example: The disassembly, service and reassembly of the radiator group is discussed as a unit. The same is true of the engine and engine accessories, and so on through the entire mechanical detail of the truck.
• Disassembly should be carried only as far as necessary to accomplish needed repairs. The illustrations used in this manual are, at times, typical of the component shown and may not necessarily depict a specific model.
• This manual shows dimensioning of U.S. standard and metric (SI) units throughout and all references to “Right”, “Left”, “Front”, or “Rear” are made with respect to the operator’s normal seated position, unless specifically stated otherwise.
• Standard torque requirements are shown in torque charts in the general information section and individual torques are provided in the text in bold face type, such as 100 ft.lbs. (135 N.m) torque. All torque specifications have ± 10% tolerance unless otherwise specified.
• A Product Identification plate is normally located on the truck frame upright in front of the left side front wheel and designates the Truck Model Number, Product Identification Number (vehicle serial number), and Maximum G.V.W. (Gross Vehicle Weight) rating.
• The HAULPAK® Model designation consists of three numbers and one letter (i.e. 330M). The three numbers represent the basic truck model. The letter “M” designates a Mechanical drive and the letter “E” designates an Electrical propulsion system.
• The Product Identification Number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit. This complete number will be necessary for proper ordering of many service parts and/or warranty consideration.

TABLE OF CONTENTS:

Komatsu Dump Truck 330M Shop Manual

MAIN MENU........................................................................................  0
COVER............................................................................................  1
A01001.pdf.......................................................................................  0
	MAJOR COMPONENTS & SPECIFICATIONS A2.........................................................  8
	GENERAL SAFETY AND OPERATION A3..............................................................  8
	WARNINGS AND CAUTIONS A4.....................................................................  8
	STANDARD TORQUE CHARTS AND CONVERSION TABLES A5..............................................  8
	STORAGE PROCEDURES A7........................................................................  8
A05002.pdf.......................................................................................  0
	STANDARD CHARTS AND TABLES................................................................... 30
		INDEX OF TABLES.......................................................................... 30
			Sealants and Adhesives............................................................... 34
M08009.pdf.......................................................................................  0
	SPECIAL TOOLS................................................................................466
M09003.pdf.......................................................................................  0
	AIR CONDITIONING SYSTEM......................................................................476
		ENVIRONMENTAL IMPACT.....................................................................476
		OPERATOR CAB AIR CONDITIONING............................................................477
		PRINCIPLES OF REFRIGERATION..............................................................477
			Refrigeration - The Act Of Cooling...................................................477
			The Refrigeration Cycle..............................................................478
		AIR CONDITIONER SYSTEM COMPONENTS........................................................478
			Compressor (Refrigerant Pump)........................................................478
			Service Valves.......................................................................478
			Condenser............................................................................478
			Filter Receiver-drier................................................................479
			Fusible Pressure Relief Plug.........................................................479
			Thermostatic Expansion Valve.........................................................479
			Evaporator...........................................................................479
			Superheat............................................................................480
		ELECTRICAL CIRCUIT.......................................................................480
			Thermostat...........................................................................480
			Compressor Clutch....................................................................481
		SAFETY SWITCHES (NOT USED IN ALL SYSTEMS)................................................481
			Condenser Safety Switch (Overheat Switch)............................................481
			Refrigerant Loss (Low Pressure) Switch...............................................481
		SYSTEM SERVICING.........................................................................482
			R-12 Containers......................................................................482
		SERVICE TOOLS AND EQUIPMENT..............................................................483
			Recovery/recycle Station.............................................................483
			Leak Detector........................................................................483
			Vacuum Pump..........................................................................484
		SERVICE VALVES...........................................................................485
			Stem Type............................................................................485
			Schrader Type........................................................................485
		MANIFOLD GAUGE SET.......................................................................486
			Low Side Gauge.......................................................................486
			High Side Gauge......................................................................486
			Installing Manifold Gauge Set........................................................486
			Purging Air From Service Hoses.......................................................487
			Adding Refrigerant to the System (without a charging station)........................488
			Stabilizing the AC System............................................................489
			Adding Refrigerant and Stabilizing the System (with a recovery/recycling station)....489
		RECOVERING AND RECYCLING THE REFRIGERANT.................................................489
			Performing the Recovery Cycle........................................................490
			Performing the Recycling Procedure...................................................490
			Evacuating and Charging the AC System................................................490
			Evacuating the System................................................................490
			Charging the AC System...............................................................490
		SYSTEM PERFORMANCE TEST..................................................................491
		SYSTEM LEAK TESTING......................................................................491
			Electronic leak detector.............................................................492
			Halide (propane) Torch...............................................................492
			Tracer dyes..........................................................................492
			Soap and water.......................................................................492
		FLUSHING AIR CONDITIONER COMPONENTS......................................................492
		SYSTEM REPAIR............................................................................493
			Hoses and Fittings...................................................................493
			Lines................................................................................493
			Expansion Valve......................................................................494
			Receiver-Drier.......................................................................494
			Thermostat...........................................................................494
			Clutch...............................................................................494
			Compressor...........................................................................494
		CHECKING COMPRESSOR OIL LEVEL............................................................495
			York Compressor Oil Level Check (2 cylinder model)...................................495
			Sanden Compressor Oil Level Check (5-Cylinder).......................................495
		EVACUATING THE SYSTEM....................................................................497
	TROUBLESHOOTING..............................................................................499
		PRE-DIAGNOSIS CHECKS.....................................................................499
		PREPARING FOR DIAGNOSIS..................................................................499
		PRELIMINARY STEPS........................................................................499
		DIAGNOSIS OF GAUGE READINGS & SYSTEM PERFORMANCE.........................................499
	TROUBLESHOOTING CHART........................................................................500

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer