Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Komatsu Dump Truck 730E Operation & Maintenance Manual CEAM024802 – PDF DOWNLOAD
Original price was: $51.95.$15.95Current price is: $15.95.
Komatsu Dump Truck 730E Operation & Maintenance Manual
Book Code :CEAM024802
Serial Numbers :A30603, A30610–A30616, A30621, A30628, A30629 & A30632
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Komatsu Dump Truck 730E Operation & Maintenance Manual
DESCRIPTION:
Komatsu Dump Truck 730E Operation & Maintenance Manual
FOREWORD:
This manual is written for use by the operator and/or the service technician and is designed to help these persons become fully knowledgeable of the truck and all its systems in order to keep it operating safely and efficiently. All operators and maintenance personnel must read and understand the materials in this manual before operating the truck or performing maintenance and/or operational checks on the truck. All safety notices, warnings and cautions are to be understood and followed when operating or accomplishing repairs on the truck.
- The illustrations used in this manual are typical of the component shown and may not be an exact reproduction of what is found on the truck. A product identification plate is located on the frame in front of the right side front wheel and designates the truck model number, product identification number (vehicle serial number), and maximum GVW (Gross Vehicle Weight) rating. The KOMATSU truck model designation consists of three numbers and one letter (i.e. 830E).
- The three numbers represent the basic truck model. The letter “M”, when present, designates a Mechanical drive system; The letter “E”, when present, designates an Electrical wheel motor drive system. The product identification number (vehicle serial number) contains information which will identify the original manufacturing bill of material for this unit.
- This complete number will be necessary for proper ordering of many service parts and/or warranty consideration. The GVW is what determines the load on the drive train, frame, tires, and other components. The vehicle design and application guidelines are sensitive to the total maximum GVW.
- GVW is TOTAL WEIGHT: the Empty Vehicle Weight + the fuel & lubricants + the payload. To determine allowable payload: Service all lubricants for proper level and fill fuel tank of empty truck (which includes all accessories, body liners, tailgates, etc.) and then weigh truck. Record this value and subtract from the GVW rating. The result is the allowable payload.
KOMATSU DUMP TRUCK 730E OPERATION & MAINTENANCE MANUAL CEAM024802 – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Komatsu Dump Truck 730E Operation & Maintenance Manual
1 INTRODUCTION.................................................................. 14 FOREWORD.................................................................... 14 ABOUT THIS MANUAL........................................................... 15 ALERTS...................................................................... 16 TRUCK MODEL ILLUSTRATION.................................................... 17 NON-OEM PARTS IN CRITICAL SYSTEMS........................................... 18 2 STANDARD CHARTS AND TABLES.................................................... 20 GENERAL INFORMATION......................................................... 20 EFFECT OF SPECIAL LUBRICANTS............................................ 20 SUGGESTED SOURCES FOR RUST PREVENTIVE GREASE............................ 20 STANDARD TIGHTENING TORQUES................................................. 21 CLASS 10.9 CAP SCREWS & CLASS 10 NUTS................................... 21 SAE GRADE 5 AND GRADE 8 CAP SCREWS...................................... 22 SAE GRADE 9 CAP SCREWS.................................................. 23 T-BOLT CLAMPS........................................................... 23 SPLIT FLANGE CLAMPS..................................................... 24 FLARED TUBE AND HOSE FITTINGS........................................... 24 JIC 37° SWIVEL NUTS..................................................... 25 PIPE THREAD FITTINGS.................................................... 26 O-RING BOSS FITTINGS.................................................... 27 O-RING FACE SEAL FITTINGS............................................... 28 CONVERSION MULTIPLIERS...................................................... 29 METRIC TO ENGLISH....................................................... 29 ENGLISH TO METRIC....................................................... 30 TEMPERATURE CONVERSIONS................................................. 31 3 GENERAL SAFETY................................................................ 34 GENERAL SAFETY.............................................................. 34 Safety Rules............................................................ 34 Truck Safety Features................................................... 34 Clothing And Personal Items............................................. 34 Unauthorized Modification............................................... 34 Leaving The Operator’S Seat............................................. 34 Mounting And Dismounting................................................ 35 Fire Extinguishers And First Aid Kits................................... 35 Precautions For High Temperature Fluids................................. 35 Asbestos Dust Hazard Prevention......................................... 35 Fire Prevention......................................................... 35 Rops Precautions........................................................ 36 Preventing Injury From Work Equipment................................... 36 Precautions For Optional Attachments.................................... 36 Precautions When Starting The Machine................................... 36 PRECAUTIONS FOR TRUCK OPERATION............................................. 37 Safety Is Thinking Ahead................................................ 37 Safety At The Worksite.................................................. 37 Preparing For Operation................................................. 37 Ventilation For Enclosed Areas.......................................... 37 Mirrors, Windows, And Lights............................................ 37 Before Starting The Engine.............................................. 37 Seat Belts.............................................................. 38 Emergency Egress Ladders................................................ 38 OPERATING THE MACHINE....................................................... 39 General Information..................................................... 39 Starting The Engine..................................................... 39 Traveling In The Machine................................................ 39 Traveling In Reverse.................................................... 40 Traveling On Slopes..................................................... 40 Traveling On Snow....................................................... 40 Traveling Near High Voltage Cables...................................... 40 Traveling On Loose Ground............................................... 40 Ensuring Good Visibility................................................ 41 Avoid Damage To The Dump Body........................................... 41 Safe Parking Of The Machine............................................. 41 Loading The Machine..................................................... 41 Dumping The Machine..................................................... 41 Towing The Machine...................................................... 41 EXTERIOR LIGHTING....................................................... 42 Fog Lights.......................................................... 42 Headlights.......................................................... 42 Brake Light......................................................... 42 Retard Light........................................................ 43 Clearance/Turn Signal Lights........................................ 43 Backup Lights....................................................... 43 Retard Lights....................................................... 43 Brake Lights........................................................ 43 Backup Alarm........................................................ 44 PRECAUTIONS FOR MAINTENANCE................................................. 45 BEFORE PERFORMING MAINTENANCE........................................... 45 Securing The Dump Body.............................................. 45 DURING MAINTENANCE...................................................... 46 Warning Tag......................................................... 46 Proper Tools........................................................ 46 Attachments......................................................... 46 Working Under The Machine........................................... 46 Keeping The Machine Clean........................................... 46 Adding Fuel Or Oil To The Machine................................... 47 Radiator Coolant Level.............................................. 47 Use Of Lighting..................................................... 47 Handling High Pressure Hoses........................................ 47 Precautions With High Pressure Oil.................................. 47 Maintenance Near High Temperatures and High Pressures............... 47 Rotating Fan And Belts.............................................. 48 Waste Materials..................................................... 48 Use of Tie-Off Anchor During Maintenance............................ 48 Handling Tires...................................................... 48 Tire Maintenance.................................................... 49 Storing Tires After Removal......................................... 49 Battery Hazard Prevention........................................... 49 Jump Starting With Booster Cables............................... 50 Jump Starting With Receptacles.................................. 50 WHEN REPAIRS ARE NECESSARY.................................................. 52 Observe The Following Precautions....................................... 52 SPECIAL PRECAUTIONS......................................................... 53 Preliminary Procedures Before Welding or Performing Maintenance......... 53 Engine Shutdown Procedure Before Welding or Performing Maintenan........ 53 4 WARNING AND CAUTIONS.......................................................... 56 GENERAL INFORMATION......................................................... 56 PIN PLATE................................................................... 56 GRADE SPEED CHART........................................................... 57 MACHINE SAFETY.............................................................. 57 KEY SWITCH.................................................................. 60 OIL FILL AND CHECK.......................................................... 61 HIGH PRESSURES.............................................................. 62 BATTERY AND ISOLATION BOX................................................... 64 HIGH VOLTAGE................................................................ 65 WELDING..................................................................... 66 LIFTING POINTS.............................................................. 66 AUTOMATIC LUBRICATION FILL.................................................. 67 ROPS/FOPS................................................................... 68 LUBRICATION CHART........................................................... 68 5 OPERATING INSTRUCTIONS........................................................ 70 PREPARING FOR OPERATION..................................................... 70 Safety Is Thinking Ahead................................................ 70 Walk Around Inspection.................................................. 70 TRUCK OPERATION............................................................. 75 ENGINE START-UP SAFETY.................................................. 75 After Engine Has Started............................................ 75 MACHINE OPERATION SAFETY PRECAUTIONS.................................... 76 Machine Operation On The Haul Road.................................. 77 Starting On A Grade With A Loaded Truck............................. 77 Retarding On A Grade................................................ 77 Passing............................................................. 78 Loading............................................................. 78 Dumping............................................................. 79 Lowering The Dump Body (When Dumping On Flat Ground)................ 80 Lowering The Dump Body (When Dumping Over A Berm Or Into A Crush.... 80 SUDDEN LOSS OF ENGINE POWER............................................. 80 EMERGENCY STEERING SYSTEM............................................... 81 Operation........................................................... 81 Pre-Operation Testing............................................... 81 Additional Guidelines............................................... 82 SAFE PARKING PROCEDURES................................................. 82 NORMAL ENGINE SHUTDOWN PROCEDURE........................................ 82 DISABLED TRUCK CONNECTORS................................................... 84 GENERAL INFORMATION..................................................... 84 STEERING AND BRAKE SYSTEM............................................... 84 Components Required................................................. 84 Hookup.............................................................. 84 HOIST SYSTEM............................................................ 85 Hookup.............................................................. 85 Dumping Procedure................................................... 86 TOWING...................................................................... 87 Towing Procedure........................................................ 87 PAYLOAD METER III SYSTEM.................................................... 88 GENERAL INFORMATION..................................................... 88 Data Summary........................................................ 88 Data Gathering...................................................... 88 COMPONENT DESCRIPTION................................................... 88 Operator Display.................................................... 88 Operator Switch..................................................... 88 Brake Lock Switch................................................... 89 Payload Meter Module................................................ 89 Communications Ports................................................ 89 Load Lights......................................................... 89 OPERATORS DISPLAY AND SWITCH............................................ 89 Reading the Load Display............................................ 89 Setting the Operator ID............................................. 90 Load and Ton Counter................................................ 90 Viewing Live Sensor Data............................................ 90 Other Display Messages.............................................. 91 HAUL CYCLE WARNING FLAGS................................................ 91 Haul Cycle Data..................................................... 91 Haul Cycle Warning Flags............................................ 93 PC SOFTWARE OVERVIEW.................................................... 94 SYSTEM CONFIGURATION.................................................... 95 Connecting to the Payload Meter..................................... 95 Displayed Payload Units............................................. 95 Connection Menu..................................................... 95 Configure the Payload Meter......................................... 96 Setting the Date and Time........................................... 96 Setting the Truck Type and Serial Number............................ 97 Setting the Gauge Display Units..................................... 97 Setting the Carryback Alarm Threshold............................... 97 Setting the Truck Number............................................ 98 Setting the Komatsu Distributor..................................... 98 Setting the Komatsu Customer........................................ 98 Clean Truck Tare Calibration........................................ 98 Inclinometer Calibration............................................ 99 DOWNLOADING PAYLOAD DATA................................................ 99 UPLOADING DATA..........................................................100 DATA ANALYSIS...........................................................101 Creating a Query....................................................101 Payload Detail Screen...............................................102 Creating Reports....................................................102 Creating Graphs.....................................................102 Exporting Data......................................................103 Importing Data......................................................104 Deleting Haul Cycle Records.........................................104 Viewing Alarms......................................................104 Deleting Alarm Records..............................................104 Patent Acknowledment................................................104 AUTOMATIC LUBRICATION SYSTEM................................................105 GENERAL INFORMATION.....................................................105 COMPONENT DESCRIPTION...................................................105 Filter..............................................................106 Vent Valve..........................................................107 Flow Control Valve..................................................107 Grease Reservoir....................................................107 Pressure Reducing Valve.............................................107 Hydraulic Motor and Pump............................................107 Solenoid Valve......................................................107 Pressure Cut Off Switch.............................................107 Injectors...........................................................108 Grease Pressure Failure Switch......................................109 Relief Valve (unloader valve).......................................109 Lubrication Cycle Timer.............................................109 SYSTEM OPERATION........................................................109 Filling The Reservoir...............................................109 Priming The Automatic Lubrication System............................110 PREVENTIVE MAINTENANCE PROCEDURES.......................................111 Daily Lubrication System Inspection.................................111 250 Hour Inspection.................................................111 1000 Hour Inspection................................................112 SYSTEM CHECKOUT.........................................................112 General Checks......................................................112 Lubrication Controller Components...................................112 RESERVE ENGINE OIL SYSTEM (Optional)........................................114 Operation...............................................................114 Changing Oil............................................................114 6 OPERATOR CAB AND CONTROLS.....................................................118 CAB INTERIOR................................................................118 STEERING WHEEL AND CONTROLS.................................................119 Horn Button.............................................................119 Tilt / Telescope Lever..................................................119 Multi-Function Turn Signal Switch.......................................119 Turn Signal Operation...................................................119 High Beam Headlight Operation...........................................119 Windshield Wiper Operation..............................................120 PEDALS......................................................................121 SERVICE BRAKE PEDAL.....................................................121 DYNAMIC RETARD PEDAL....................................................121 Dynamic Retarding.......................................................121 ACCELERATOR PEDAL.......................................................121 OVERHEAD PANEL AND DISPLAYS.................................................123 RADIO SPEAKERS..........................................................123 WARNING ALARM BUZZER....................................................123 CAB RADIO...............................................................123 WARNING LIGHT DIMMER CONTROL............................................123 STATUS/WARNING INDICATOR LIGHT PANEL....................................123 AIR CLEANER VACUUM GAUGES...............................................123 WINDSHIELD WIPERS.......................................................123 CENTER CONSOLE..............................................................124 FNR CONTROL LEVER.......................................................124 Lowering The Dump Body..................................................125 WINDOW CONTROL SWITCHES.................................................125 ENGINE STOP SWITCH......................................................125 OVERRIDE/FAULT RESET SWITCH.............................................125 RETARD SPEED CONTROL (RSC) SWITCH.......................................125 RETARD SPEED CONTROL (RSC) ADJUST DIAL..................................125 DATA STORE BUTTON.......................................................126 DIAGNOSTIC PORTS............................................................127 ENGINE (CENTRY).........................................................127 ENGINE (CENSE)..........................................................127 STATEX III..............................................................127 KOMTRAX Plus AND PAYLOAD METER..........................................127 INTERFACE MODULE .......................................................128 OPERATOR’S SEAT (Standard)..................................................129 SEAT BELTS..............................................................129 ADJUSTMENT..............................................................129 HEATER / AIR CONDITIONER CONTROLS...........................................131 Fan Speed Control Knob..................................................131 Temperature Control Knob................................................131 Air Flow Directional Knob...............................................131 Heater/Air Conditioner Vents............................................131 INSTRUMENT PANEL ...........................................................132 CONTROL SYMBOLS.........................................................132 Key Switch..............................................................133 Engine Shutdown Switch..................................................134 Fog Light Swich.........................................................134 Ladder Light Switch.....................................................134 Backup Light Switch.....................................................134 Panel Illumination Lights...............................................134 Cab Air Conditioner/Heater Vents........................................134 Engine Cold Weather Starting Aid Switch.................................134 Rotating Beacon Light Switch (Optional).................................134 Heated Mirror Switch (Optional).........................................134 Leakage Test Switch (Trolley Only)......................................135 Wheel Brake Lock Control Switch.........................................135 Parking Brake Switch....................................................135 Tachometer..............................................................135 Right Turn Signal Indicator.............................................135 High Beam Indicator.....................................................136 Left Turn Signal Indicator..............................................136 Speedometer/Payload Meter Display.......................................136 Voltmeter Gauge.........................................................136 Engine Oil Pressure Gauge...............................................136 Water Temperature Gauge.................................................136 Fuel Level Gauge........................................................136 Hourmeter...............................................................136 Headlight Switch........................................................137 Panel Light Dimmer......................................................137 Payload Meter Switch....................................................137 OVERHEAD STATUS/WARNING INDICATOR...........................................138 STATUS / WARNING INDICATOR LIGHT SYMBOLS................................139 High Hydraulic Oil Temperature......................................139 Low Steering Pressure...............................................139 Low Accumulator Precharge Pressure..................................140 No Power............................................................141 Low Brake Pressure..................................................141 Low Hydraulic Tank Level............................................141 Automatic Lubrication System Pressure...............................141 Circuit Breaker Tripped.............................................141 Hydraulic Oil Filter Monitor........................................141 Low Fuel............................................................142 Parking Brake.......................................................142 Service Brake.......................................................142 Body Up.............................................................142 Dynamic Retarding...................................................142 Stop Engine.........................................................142 Manual Backup Lights................................................143 Engine Shutdown Timer...............................................143 Retard Speed Control (RSC) Indicator................................143 Check Engine........................................................143 Service Engine Indicator (AEM)......................................143 Propulsion System Temperature.......................................143 Blower Fault........................................................144 Service Engine Indicator (CENSE)....................................144 Hazard Light Switch.................................................144 Lamp Test Switch....................................................144 KOMTRAX Plus................................................................145 KOMTRAX Plus OPERATION..................................................145 Basic Precautions...................................................145 Interface Module....................................................147 DOWNLOADING KOMTRAX Plus DATA...........................................147 GENERAL INFORMATION.................................................147 KOMTRAX Plus DOWNLOADING PROCEDURE..................................147 Location of Downloaded Files........................................148 UPLOADING KOMTRAX Plus DATA.............................................149 ORBCOMM.................................................................150 CENTRYTM FUEL SYSTEM DIAGNOSTICS............................................152 GENERAL OPERATION.......................................................152 DETERMINING FAULT CODES.................................................152 EXITING THE DIAGNOSTICS MODE............................................153 7 LUBRICATION AND SERVICE.......................................................156 GENERAL INFORMATION.........................................................156 HYDRAULIC SYSTEM SERVICE................................................156 Hydraulic Tank......................................................156 Hydraulic Filters...................................................157 Hydraulic Pump Drive Shaft..........................................157 WHEEL MOTOR SERVICE.....................................................157 COOLANT LEVEL SERVICE...................................................157 Radiator Filling Procedure..........................................157 Coolant Specifications..............................................158 Unacceptable Practices..............................................158 RESERVE ENGINE OIL SERVICE (If Equipped)................................158 Reserve Oil Tank Filling Procedure (Remote Fill)....................158 CAB AIR FILTER SERVICE..................................................159 FUEL SYSTEM SERVICE.....................................................159 Fuel Tank Cleaning..................................................159 Fuel Filter Service.................................................160 INTAKE AIR CLEANER SERVICE..............................................160 FRONT WHEEL SERVICE.....................................................162 Oil Sampling........................................................162 FRONT ENGINE MOUNT TRUNION SERVICE......................................162 QUICK FILL SERVICE CENTER...............................................162 LUBRICATION CHART...........................................................164 EVERY 10 HOUR (DAILY) MAINTENANCE...........................................165 INITIAL 50 HOUR LUBRICATION AND MAINTENANCE INSPECTION......................167 INITIAL 100 HOUR LUBRICATION AND MAINTENANCE INSPECTION.....................168 EVERY 250 HOUR LUBRICATION AND MAINTENANCE..................................169 EVERY 500 HOUR LUBRICATION AND MAINTENANCE..................................171 EVERY 1000 HOURS LUBRICATION AND MAINTENANCE................................173 EVERY 2500 HOUR MAINTENANCE.................................................174 EVERY 5000 HOUR MAINTENANCE.................................................175 EVERY 10,000 HOUR MAINTENANCE...............................................176 8 SPECIFICATIONS................................................................178 MAJOR COMPONENT DESCRIPTION.................................................178 Truck And Engine........................................................178 Alternator (GTA-22).....................................................178 Wheel Motors (GE 788)...................................................178 Blower..................................................................178 Suspension..............................................................178 Operator's Cab..........................................................178 Power Steering..........................................................178 Dynamic Retarding Gird..................................................178 Brake System............................................................178 SPECIFICATIONS..............................................................179 Engine..................................................................179 Electric Drive System...................................................179 Dynamic Retarding.......................................................179 Battery Electric System.................................................179 Service Capacities......................................................179 Hydraulic Systems.......................................................179 Service Brakes..........................................................179 Steering................................................................179 Standard Dump Body Capacities And Dimensions............................180 Tires...................................................................180 Weight Distribution.....................................................180 Overall Truck Dimensions................................................180 9 RADIO.........................................................................184 RADIO OPERATION.............................................................184 GENERAL RADIO RECEIVER FUNCTIONS........................................184 Turning On the Power....................................................184 One-Hour Timer..........................................................185 Finding a Station.......................................................185 Setting the Presets.....................................................185 Adjusting the Receiver Audio Settings...................................186 Display.................................................................186 Adjusting the Receiver Menu Settings....................................186 Front Auxiliary Mode....................................................187 Rear Auxiliary Mode.....................................................187 CLOCK.......................................................................188 Clock/Alarm Button......................................................188 Setting the Clock.......................................................188 Setting the Alarm.......................................................188 Turning the Alarm Off...................................................189 Activating Snooze.......................................................189 CD PLAYER...................................................................190 Playing A Compact Disc..................................................190 Playing an MP3 DISC.....................................................190 CD Mode Displays........................................................190 Button Functions........................................................190 MP3 PLAYER..................................................................192 Playing MP3 Files.......................................................192 MP3 Mode Displays.......................................................192 Button Functions........................................................193 iPod®.......................................................................194 Playing an iPod®........................................................194 iPod® Mode Displays.....................................................194 Button Functions........................................................194 WEATHERBAND (USA Only)......................................................196 TROUBLESHOOTING.............................................................197 Tips About The Audio System.............................................197 Understanding Radio Reception...........................................197 Care of The Compact Discs...............................................197
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
