Komatsu Dump Truck HD325-6 Operator & Maintenance Manual SN 5485 and up – PDF DOWNLOAD

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Komatsu Dump Truck HD325-6 Operator & Maintenance Manual

FILE DETAILS:

Komatsu Dump Truck HD325-6 Operator & Maintenance Manual

Size: 10.7 MB
Fomat: PDF
language: English
Brand: Komatsu
Type of document: Operator & Maintenance Manual
Model: HD325-6
Serial: 5485 and up
Number of Page: 258

KOMATSU DUMP TRUCK HD325-6 OPERATOR & MAINTENANCE MANUAL SN 5485 AND UP – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Dump Truck HD325-6 Operator & Maintenance Manual

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. if this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine. be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

Komatsu Dump Truck HD325-6 Operator & Maintenance Manual

COVER.........................................................................  1
1.FOREWORD....................................................................  2
2.SAFETY INFORMATION..........................................................  3
3.INTRODUCTION................................................................  4
	3.1 FEATURES..............................................................  4
	3.2 BREAKING IN THE MACHINE...............................................  4
4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR.............  5
	4.1 MACHINE SERIAL NO.PLATE POSITION......................................  5
	4.2 ENGINE SERIAL NO.PLATE POSITION.......................................  5
	4.3 TABEL TO ENTER SERIAL NO.AND DISTRIBUTOR..............................  5
5.CONTENTS....................................................................  6
SAFETY........................................................................ 10
	6.GENERAL PRECAUTIONS..................................................... 11
	7.PRECAUTIONS DURING OPERATION............................................ 16
		7.1 BEFORE STARTING ENGINE............................................ 16
		7.2 AFTER STARTING ENGINE............................................. 18
		7.3 SHIPPING.......................................................... 25
		7.4 BATTERY........................................................... 26
		7.5 TOWING............................................................ 28
	8.PRECAUTIONS FOR MAINTENANCE............................................. 29
		8.1 BEFORE CARRYING OUT MAINTENANCE................................... 29
		8.2 DURING MAINTENANCE................................................ 34
		8.3 TIRES............................................................. 39
	9.POSITION FOR ATTACHING SAFETY LABELS.................................... 40
		9.1 POSITION FOR ATTACHING SAFETY LABELS.............................. 40
OPERATION..................................................................... 43
	10.GENERAL VIEW OF MACHINE................................................ 44
		10.1 GENERAL VIEW OF MACHINE.......................................... 44
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES.............................. 45
	11.EXPLANATION OF COMPONENTS.............................................. 46
		11.1 MACHINE MONITOR.................................................. 46
		11.2 SWITCHES......................................................... 65
		11.3 CONTROL LEVERS AND PEDALS........................................ 72
		11.4 MECHATRONICS EQUIPMENT CONTROLLER................................ 76
		11.5 SAFETY PIN....................................................... 76
		11.6 DUST INDICATOR................................................... 77
		11.7 FUSES............................................................ 77
		11.8 LOCATION OF MANUAL BOX........................................... 78
		11.9 CAR RADIO........................................................ 79
		11.10 CAR STEREO...................................................... 83
		11.11 AIR CONDITIONER................................................. 86
	12.OPERATION.............................................................. 89
		12.1 CHECK BEFORE STARTING ENGINE..................................... 89
		12.2 STARTING ENGINE..................................................106
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE......................108
		12.4 MOVING MACHINE OFF...............................................109
		12.5 SHIFTING GEAR....................................................111
		12.6 TRAVELING DOWNHILL...............................................112
		12.7 TRAVELING IN REVERSE.............................................118
		12.8 STEERING THE MACHINE.............................................119
		12.9 STOPPING THE MACHINE.............................................120
		12.10 OPERATING DUMP BODY.............................................122
		12.11 PRECAUTIONS FOR OPERATION.......................................124
		12.12 PARKING MACHINE.................................................125
		12.13 CHECKS AFTER COMPLETION OF WORK.................................126
		12.14 STOPPING ENGINE.................................................126
		12.15 CHECKS AFTER STOPPING ENGINE....................................126
		12.16 LOCKING.........................................................127
		12.17 HANDLING TIRES..................................................128
	13.DETERMINING AND MAINTAINING TRAVEL ROAD................................131
		13.1 DETERMINING TRAVEL ROAD..........................................131
		13.2 MAINTAINING TRAVEL ROAD..........................................132
	14.COLD WEATHER OPERATION.................................................133
		14.1 PRECAUTIONS FOR LOW TEMPERATURE..................................133
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK.............................135
		14.3 AFTER COLD WEATHER...............................................135
	15.LONG-TERM STORAGE......................................................136
		15.1 BEFORE STORAGE...................................................136
		15.2 DURING STORAGE...................................................136
		15.3 AFTER STORAGE....................................................137
		15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE.............137
	16.TROUBLESHOOTING........................................................138
		16.1 AFTER RUNNING OUT OF FUEL........................................138
		16.2 TOWING MACHINE...................................................138
		16.3 IF BATTERY IS DISCHARGED.........................................142
		16.4 OTHER TROUBLE....................................................146
MAINTENANCE ..................................................................156
	17.GUIDES TO MAINTENANCE..................................................157
	18.OUTLINES OF SERVICE....................................................160
		18.1 OUTLINE OF OIL,FUEL,COOLANT......................................160
		18.2 OUTLINE OF ELECTRIC SYSTEM.......................................163
	19.WEAR PARTS LIST........................................................164
	20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....165
	21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................169
		21.1 INTRODUCTION OF NECESSARY TOOLS..................................169
		21.2 TORQUE LIST......................................................170
	22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................171
	23.MAINTENANCE SCHEDULE CHART.............................................173
	24.SERVICE PROCEDURE......................................................178
		24.1 INITIAL 250 HOURS SERVICE........................................178
		24.2 WHEN REQUIRED....................................................179
		24.3 CHECK BEFORE STARTING............................................191
		24.4 EVERY 50 HOURS SERVICE...........................................201
		24.5 EVERY 250 HOURS SERVICE..........................................203
		24.6 EVERY 500 HOURS SERVICE..........................................211
		24.7 EVERY 1000 HOURS SERVICE.........................................218
		24.8 EVERY 2000 HOURS SERVICE.........................................224
		24.9 EVERY 4000 HOURS SERVICE.........................................228
		24.10 EVERY 3 YEARS SERVICE...........................................228
SPECIFICATIONS................................................................229
	25.SPECIFICATIONS.........................................................230
OPTIONS,ATTACHMENTS...........................................................232
	26.HANDLING PAYLOAD METER.................................................233
		26.1 NAME OF PARTS....................................................233
		26.2 EXTERNAL DISPLAY LAMPS...........................................233
		26.3 OPERATING PAYLOAD METER..........................................235
	27.SELECTING DUMP BODY....................................................244
	28.OPTIONS AND ATTACHMENTS................................................245
	29.USING DIFFERENTIAL LOCK................................................246
		29.1 DIFFERENTIAL LOCK PEDAL..........................................246
		29.2 PRECAUTIONS AND METHOD OF USE....................................247
HIGH ALTITUDE SPECIFICATIONS..................................................248
	30.EXPLANATION OF COMPONENTS..............................................249
		30.1 MACHINE MONITOR..................................................249
		30.2 HYDRAULIC TANK PRESSURIZING DEVICE...............................251
	31.OPERATION..............................................................252
		31.1 HANDLING TIRES...................................................252
	32.SERVICE PROCEDURE......................................................253
		32.1 CHECKING BEFORE STARTING.........................................253
		32.2 EVERY 500 HOURS SERVICE..........................................255
		32.3 EVERY 2000 HOURS SERVICE.........................................256

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