Komatsu Dump Trucks 830E-AC Field Assembly Manual CEAW004503 – PDF DOWNLOAD

Description

Komatsu Dump Trucks 830E-AC Field Assembly Manual

FILE DETAILS:

Komatsu Dump Trucks 830E-AC Field Assembly Manual

Size : 57.1 MB
Format : PDF
Language : English
Brand: Komatsu
Type of machine: Mining Rigid Dump Truck
Type of document: Field Assembly Manual
Model: Komatsu Mining Rigid Dump Trucks 830E-AC
Number of Pages: 338 Pages
Serial Number: A30043-A30108
Form No: CEAW004503

DESCRIPTION:

Komatsu Dump Trucks 830E-AC Field Assembly Manual

FOREWORD:

• This manual is provided to aid assemblers during field assembly of the standard Komatsu 830E-AC dump truck. Variations of design required for specific truck orders may require some modification of the general procedures outlined in this manual.
• Follow all safety notices, warnings, and cautions provided in this book when assembling the truck. General assembly pictures and illustrations are used in this manual. At times the illustrations may not reflect the current production truck model. This manual lists metric (SI) and U.S. standard dimensions throughout.
• All location references to “front”, “rear”, “right”, or “left”, are given in respect to the operator’s normal seated position. It is recommended that all maintenance personnel read and understand the materials in the service manual before performing maintenance and/or operational checks on the assembled truck.

TABLE OF CONTENTS:

Komatsu Dump Trucks 830E-AC Field Assembly Manual

COVER...................................................  1
FORWARD.................................................  3
TABLE OF CONTENTS.......................................  5
SAFETY RULES, TOOLS & EQUIPMENT.........................  7
TRUCK COMPONENTS AND SPECIFICATIONS..................... 17
MAJOR COMPONENT WEIGHTS................................. 21
FIELD WELDING FOR ASSEMBLY OR REPAIR.................... 23
RECEIVING & ASSEMBLY PREPARATION........................ 33
CHASSIS ASSEMBLY........................................ 35
DUMP BODY ASSEMBLY......................................119
FINAL ASSEMBLY..........................................127
FINAL CHECKOUT .........................................157
APPENDIX................................................159
	LUBRICATION CHART...................................161
	SUSPENSION OILING AND CHARGING PROCEDURE............163
	TOE IN ADJUSTMENT PROCEDURE.........................173
	AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE.....175
	AIR CONDITIONING CHECKOUT PROCEDURE.................179
	AIR CONDITIONING DRIVE BELT ADJUSTMENT PROCEDURE....181
	HYDRAULIC CHECKOUT PROCEDURE........................183
	BRAKE CHECKOUT PROCEDURE............................195
	VHMS CHECKOUT PROCEDURE.............................203
	PAYLOAD METER III CHECKOUT PROCEDURE................219
	ELECTRICAL CHECKOUT PROCEDURE.......................233
	STANDARD TORQUE CHARTS AND CONVERSION TABLES........321
	FIELD ASSEMBLY INSPECTION REPORT....................327
	50 HOUR POST COMMISSIONING CHECKSHEET...............333

KOMATSU DUMP TRUCKS 830E-AC FIELD ASSEMBLY MANUAL CEAW004503 – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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