Komatsu DX20 Gasoline FG70-7 FG70T-8 Diesel FD70-7 FD70T-8 FD80T-8 DX Series Forklift Trucks Operation & Maintenance Manual OM113R – PDF DOWNLOAD

Description

Komatsu DX20 Gasoline FG70-7 FG70T-8 Diesel FD70-7 FD70T-8 FD80T-8 DX Series Forklift Trucks Operation & Maintenance Manual OM113R – PDF DOWNLOAD

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DESCRIPTION:

Komatsu DX20 Gasoline FG70-7 FG70T-8 Diesel FD70-7 FD70T-8 FD80T-8 DX Series Forklift Trucks Operation & Maintenance Manual OM113R – PDF DOWNLOAD

Gasoline FG70-7 S/N 40001~
FG70T-8 S/N 44801~
Diesel FD70-7 S/N 40001~
FD70T/80T-8 S/N 46001

SAFETY INFORMATION:

This OPERATING MANUAL contains information necessary for the operation of a basic fork lift truck. Optional
equipment is sometimes installed that can change some operating characteristics described in this manual. Make
sure the necessary instructions are available and understood before operating the lift truck.
Some of the components and systems described in this OPERATING MANUAL will NOT be installed on your unit.
If you have a question about any item described, contact your local dealer.
Additional information that describes the safe operation and use of lift trucks is available from the following
sources:
• Employment safety and health standards or regulations
• Safety codes and standards, such as: American National Standard, ANSI B56.1, Safety Standard For Low Lift
and High Lift Trucks.
• Publications from government safety agencies, government insurers, private insurers and private organizations,
such as: Accident Prevention Manual for Industrial Operations from the National Safety Council.

TABLE OF CONTENTS:

Komatsu DX20 Gasoline FG70-7 FG70T-8 Diesel FD70-7 FD70T-8 FD80T-8 DX Series Forklift Trucks Operation & Maintenance Manual OM113R – PDF DOWNLOAD

FOREWORD
MODEL CODING SYSTEM 1-1
PRODUCT WARRANTY 1-2
EPA EMISSION CONTROL WARRANTY STATEMENT (GASOLINE/LPG ENGINES) 1-3
EPA EMISSION CONTROL WARRANTY STATEMENT (DIESEL ENGINES) 1-4
FOREWORD 1-5
SAFETY INFORMATION 1-6
RUNNING IN A NEW LIFT TRUCK 1-7
WARRANTY AND SERVICE FOR NEW LIFT TRUCK 1-8
LOCATION OF PLATES AND SERIAL NUMBER 1-17
SAFETY
1 SAFETY MANAGEMENT 2-1
2 SAFE TRAVEL 2-6
3 LOADING OPERATIONS 2-14
4 STOPPING AND PARKING 2-20
5 INSPECTION AND MAINTENANCE 2-21
6 STRUCTURE AND STABILITY OF THE LIFT TRUCK 2-28
7 SAFETY LABELS 2-31
OPERATION
8 OVERVIEW OF LIFT TRUCK 3-1
8 1 GENERAL VIEW OF LIFT TRUCK 3-1
8 2 INSTRUMENTS AND CONTROLS 3-2
8 3 METER PANEL COMPONENTS 3-3
9 EXPLANATION OF COMPONENTS 3-4
9 1 EXPLANATION OF INSTRUMENTS AND CONTROLS 3-4
9 2 EXPLANATION OF METER PANEL COMPONENTS 3-9
9 3 OPERATOR’S COMPARTMENT 3-15
9 4 ENGINE HOOD 3-17
10 OPERATION 3-19
10 1 CHECK BEFORE OPERATION 3-19
10 2 MOUNTING/DISMOUNTING 3-29
10 3 PLACING LIFT TRUCK IN MOTION 3-30
10 4 TEMPORARY STOPPING AND PARKING 3-35
10 5 FORK SPREAD ADJUSTMENT 3-37
10 6 LOAD HANDLING OPERATION 3-37
10 7 CHECK AFTER OPERATION 3-39
11 COLD WEATHER OPERATION 3-40
11 1 PREPARATIONS FOR LOW TEMPERATURE 3-40
11 2 PRECAUTIONS AFTER COMPLETION OF OPERATIONS 3-41
12 HANDLING IN HEAVY-DUTY CONDITIONS 3-42
12 1 ACTION WHEN ENGINE HAS OVERHEATED 3-42
12 2 CLEANING INSIDE OF COOLING SYSTEM 3-42
12 3 CLEAN RADIATOR FINS 3-42
12 4 CHECK FAN BELT TENSION 3-42
13 LONG-TERM STORAGE 3-43
13 1 BEFORE STORAGE 3-43
13 2 DURING STORAGE 3-43
13 3 AFTER STORAGE 3-43
MAINTENANCE
14 OUTLINE OF SERVICE 4-1
15 LUBRICANT LIST 4-2
15 1 GASOLINE/LPG ENGINE LIFT TRUCKS 4-2
15 2 DIESEL ENGINE LIFT TRUCKS 4-3
15 3 OIL AND GREASING CHART 4-4
16 SERVICE DATA 4-5
16 1 SERVICE DATA – GASOLINE ENGINE LIFT TRUCK 4-5
16 2 SERVICE DATA – DIESEL ENGINE LIFT TRUCKS 4-6
16 3 TORQUE LIST 4-7
17 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4-8
18 MAINTENANCE SCHEDULE CHART 4-9
19 MAINTENANCE 4-13
19 1 FIRST MONTH OR INITIAL 200 HOURS SERVICE 4-13
19 2 CHECK BEFORE OPERATION 4-15
19 3 EVERY 2 WEEKS OR EVERY 100 HOURS SERVICE 4-15
19 4 EVERY MONTH OR EVERY 200 HOURS SERVICE 4-15
19 5 EVERY 500 HOURS SERVICE 4-21
19 6 EVERY 3 MONTHS OR EVERY 600 HOURS SERVICE 4-21
19 7 EVERY 6 MONTHS OR EVERY 1,200 HOURS SERVICE 4-22
19 8 EVERY YEAR OR EVERY 2400 HOURS SERVICE 4-25
19 9 EVERY 2 YEARS OR EVERY 4800 HOURS SERVICE 4-26
20 REPLACEMENT PROCEDURES 4-27
20 1 REPLACING FUSES 4-27
20 2 REPLACING TIRES 4-28
20 3 REPLACING LAMPS 4-28
21 LIFT TRUCK WASHING PROCEDURE 4-29
TECHNICAL DATA
22 TECHNICAL DATA 5-1
22 1 GASOLINE LIFT TRUCK 5-1
22 2 DIESEL LIFT TRUCKS 5-2

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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