KOMATSU ENGINE 95E -6 SERIES Shop Manual SEN06570-02 – PDF DOWNLOAD

Description

KOMATSU ENGINE 95E -6 SERIES Shop Manual SEN06570-02 – PDF DOWNLOAD

FILE DETAILS:

KOMATSU ENGINE 95E -6 SERIES Shop Manual SEN06570-02 – PDF DOWNLOAD

Language : English
Pages :256
Downloadable : Yes
File Type : PDF

DESCRIPTION:

KOMATSU ENGINE 95E -6 SERIES Shop Manual SEN06570-02 – PDF DOWNLOAD

General precautions

kInappropriate handling causes an extreme danger. Read and understand what is described in the operation and maintenance manual before operating the machine. Read and understand what is described in this manual before starting the work.

• • Before performing any greasing or repairs, read all the safety labels stuck to the machine. For the locations of the safety labels and detailed explanation of precautions, see the operation and maintenance manual.
• Locate a place in the repair workshop to keep the tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt, water or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.
• When performing any work, always wear the safety shoes and helmet. Do not wear loose work cloths, or clothes with buttons missing. 1. Always wear the protective eyeglasses when hitting parts with a hammer. 2. Always wear the protective eyeglasses when grinding parts with a grinder, etc.
• When performing any work with 2 or more workers, always agree on the working procedure before starting. While working, always keep conversations of the work between your fellow workers and your self on any step of the work. During the work, hang the warning tag of “UNDER WORKING” in the operator’s compartment.
• Only qualified workers must perform the work and operation which require license or qualification.
• • Keep the tools in good condition. And learn the correct way to use the tools, and use the proper ones among them. Before starting the work, thoroughly check the tools, lift truck, service vehicle, etc.
• If welding repairs is required, always have a trained and experienced welder with good knowledge of welding perform the work. When performing welding work, always wear welding gloves, apron, shielding goggles, cap, etc.
• Before starting work, warm up your body thoroughly to start work under good condition.
• Avoid continuing work for long hours and take rests with proper intervals to keep your body in good c

TABLE OF CONTENTS:

KOMATSU ENGINE 95E -6 SERIES Shop Manual SEN06570-02 – PDF DOWNLOAD

COVER 3
00 Index and foreword 3
Index 4
Foreword, safety and general information 7
Important safety notice 7
How to read the shop manual 14
Explanation of terms for maintenance standard 16
Handling equipment of fuel system devices 18
Handling of intake system parts 19
Handling of hydraulic equipment 20
Method of disconnecting and connecting of push-pull type coupler 22
Handling of electrical equipment 25
How to read electric wire code 33
Precautions when performing operation 36
Standard tightening torque table 41
List of abbreviation 47
Conversion table 52
01 Specification 57
Table of contents 58
General information 59
Exhaust gas regulation 59
Specifications 62
Applicable machines 62
Specifications 63
General view 65
Weight table 74
Engine performance curve 75
10 Structure and function 77
Table of contents 78
Components layout 79
Components layout drawing 79
Intake and exhaust system parts 81
Intake and exhaust system layout drawing 81
Intake and exhaust system circuit diagram 83
Air cleaner(FPG type) 85
Variable flow turbocharger 86
EGR system piping drawing 90
EGR system circuit diagram 92
EGR valve 93
EGR cooler 95
KCCV layout drawing 97
KCCV ventilator 99
KDOC muffler 103
Engine main body parts 105
General structure 105
Cylinder head 109
Cylinder block 111
Main moving parts 113
Timing gear 116
Front cover 118
Valve system 119
Flywheel and flywheel housing 121
Lubrication system 122
Lubrication system chart 122
Oil pump 124
Oil filter 126
Oil cooler 128
Oil pan 129
Fuel system 130
Fuel system parts layout drawing 130
Fuel system circuit diagram 132
Prefilter 133
Main filter 134
Supply pump 135
Common rail 136
Injector 137
Cooling system 141
Cooling system parts layout drawing 141
Cooling system chart 142
Drive pulley 143
Water pump 145
Thermostat and jiggle valve 146
Electrical equipment 150
Alternator 150
Starting motor 152
Intake air heater 154
Engine harness 155
Engine controller 157
Sensor 163
20 Standard value tables 171
Table of contents 172
Standard service value table 173
Standard value table for engine 173
Running-in standard and performance test standard 177
50 Disassembly and assembly 179
Table of contents 180
Related information on disassembly and assembly 181
How to read this manual 181
Coating materials list 183
Special tools list 187
Sketches of special tools 188
Disassembly and assembly 189
General disassembly of engine 189
General assembly of engine 204
Removal and installation procedure of supply pump unit alone 227
Engine front oil seal replacement procedure 230
Engine rear oil seal replacement procedure 231
60 Maintenance standard 233
Table of contents 234
Intake and exhaust system parts 235
Variable flow turbocharger 235
Engine main body parts 236
Cylinder head 236
Cylinder block 238
Crankshaft 240
Piston 241
Connecting rod 242
Timing gear 243
Camshaft 244
Valve system 245
Valve and valve guide 246
Rocker arm shaft, push rod, and tappet 247
Flywheel and flywheel housing 248
Lubrication system 250
Oil pump 250
Cooling system 252
Water pump 252

IMAGES PREVIEW OF THE MANUAL:

S.M 19/12/24