Komatsu EX20 FD100-7 FD115-7 FD135-7 FD150-7 FD160E-7 Forklift Truck Operation & Maintenance Manual OM112 – PDF DOWNLOAD

Description

Komatsu EX20 FD100-7 FD115-7 FD135-7 FD150-7 FD160E-7 Forklift Truck Operation & Maintenance Manual OM112 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu EX20 FD100-7 FD115-7 FD135-7 FD150-7 FD160E-7 Forklift Truck Operation & Maintenance Manual OM112 – PDF DOWNLOAD

SAFETY INFORMATION:

2. SAFETY INFORMATION This OPERATING MANUAL contains information necessary for the operation of a basic fork lift truck. Optional
equipment is sometimes installed that can change some operating characteristics described in this manual. Make
sure the necessary instructions are available and understood before operating the lift truck.
Some of the components and systems described in this OPERATING MANUAL will NOT be installed on your unit.
If you have a question about any item described, contact your local dealer.
Additional information that describes the safe operation and use of lift trucks is available from the following
sources:
• Employment safety and health standards or regulations
• Safety codes and standards, such as: American National Standard, ANSI B56.1, Safety Standard For Low Lift
and High Lift Trucks.
• Publications from government safety agencies, government insurers, private insurers and private organizations,
such as: Accident Prevention Manual for Industrial Operations from the National Safety Council.

TABLE OF CONTENTS:

Komatsu EX20 FD100-7 FD115-7 FD135-7 FD150-7 FD160E-7 Forklift Truck Operation & Maintenance Manual OM112 – PDF DOWNLOAD

MODEL CODING SYSTEM 0-6
EPA EMISSION CONTROL WARRANTY STATEMENT (GASOLINE/LPG ENGINES) 0-7
EPA EMISSION CONTROL WARRANTY STATEMENT (DIESEL ENGINES) 0-8
FOREWORD
1 FOREWORD 1-1
2 SAFETY INFORMATION 1-2
3 RUNNING IN A NEW LIFT TRUCK 1-3
4 WARRANTY AND SERVICE FOR NEW LIFT TRUCK 1-4
4 1 GENUINE KOMATSU FORKLIFT PARTS 1-4
4 2 EMISSION CONTROL SYSTEM WARRANTY STATEMENT
FOR 6BG1T ENGINE IN NON-ROAD VEHICLES 1-5
4 3 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS 1-7
5 LOCATION OF PLATES AND SERIAL NUMBER 1-10
5 1 EMBOSSED VEHICLE SERIAL NUMBER 1-10
5 2 NAME PLATE WITH VEHICLE SERIAL NUMBER 1-10
5 3 ENGINE SERIAL NUMBER 1-10
5 4 CONTACTING KOMATSU FORKLIFT 1-10
SAFETY
6 SAFETY MANAGEMENT 2-1
7 SAFE TRAVEL 2-6
8 LOADING OPERATIONS 2-14
9 STOPPING AND PARKING 2-20
10 INSPECTION AND MAINTENANCE 2-21
11 STRUCTURE AND STABILITY OF THE LIFT TRUCK 2-28
12 SAFETY LABELS AND OPTIONAL SAFETY DEVICES 2-31
OPERATION
13 OVERVIEW OF LIFT TRUCK 3-1
13 1 GENERAL VIEW OF LIFT TRUCK 3-1
13 2 INSTRUMENTS AND CONTROLS 3-2
13 3 METER PANEL COMPONENTS 3-3
14 EXPLANATION OF COMPONENTS 3-4
14 1 EXPLANATION OF INSTRUMENTS AND CONTROLS 3-4
14 2 EXPLANATION OF METER PANEL COMPONENTS 3-11
14 3 OPERATOR PRESENCE SYSTEM 3-15
14 4 OPERATOR’S COMPARTMENT 3-16
14 5 ENGINE HOOD 3-16
15 OPERATION 3-17
15 1 CHECK BEFORE OPERATION 3-17
15 2 CHECK AFTER STARTING (WITH STARTING SWITCH ON) 3-21
15 3 CHECK WHILE ADVANCING SLOWLY 3-26
15 4 CHECKS WHILE OPERATING CONTROL LEVERS 3-28
15 5 MOUNTING/DISMOUNTING 3-29
15 6 ADJUSTING STEERING WHEEL POSITION 3-29
15 7 TRAVEL OPERATION 3-30
15 8 LOAD HANDLING OPERATION 3-38
15 9 CHECK AFTER OPERATION 3-39
16 COLD WEATHER OPERATION 3-40
16 1 PREPARATIONS FOR LOW TEMPERATURE 3-40
16 2 PRECAUTIONS AFTER COMPLETION OF OPERATIONS 3-41
17 HANDLING IN HEAVY-DUTY CONDITIONS 3-42
17 1 ACTION WHEN ENGINE HAS OVERHEATED 3-42
17 2 CLEAN INSIDE OF COOLING SYSTEM 3-42
17 3 CLEAN RADIATOR FINS 3-42
17 4 CHECK FAN BELT TENSION 3-42
18 LONG-TERM STORAGE 3-43
18 1 BEFORE STORAGE 3-43
18 2 DURING STORAGE 3-43
18 3 AFTER STORAGE 3-43
MAINTENANCE
19 OUTLINE OF SERVICE 4-1
19 1 OIL 4-1
19 2 GREASE 4-1
19 3 OIL STORAGE AND PRESERVATION 4-1
19 4 FILTERS 4-1
20 LUBRICANT LIST 4-2
20 1 LUBRICANT LIST 4-2
20 2 OIL AND GREASING CHART 4-3
21 SERVICE DATA 4-4
21 1 SERVICE DATA 4-4
21 2 TORQUE LIST 4-5
22 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4-6
23 MAINTENANCE SCHEDULE CHART 4-7
24 MAINTENANCE 4-11
24 1 FIRST MONTH OR INITIAL 200 HOURS SERVICE 4-11
24 2 EVERY 2 WEEKS OR EVERY 100 HOURS SERVICE 4-11
24 3 EVERY MONTH OR EVERY 200 HOURS SERVICE 4-11
24 4 EVERY 500 HOURS SERVICE 4-17
24 5 EVERY 3 MONTHS OR EVERY 600 HOURS SERVICE 4-18
24 6 EVERY 6 MONTHS OR EVERY 1,200 HOURS SERVICE 4-18
24 7 EVERY YEAR OR EVERY 2400 HOURS SERVICE 4-21
25 REPLACEMENT PROCEDURES 4-23
25 1 REPLACING FUSES 4-23
25 2 REPLACING TIRES 4-24
25 3 REPLACING LAMPS 4-24
26 LIFT TRUCK WASHING PROCEDURE 4-25
TECHNICAL DATA
27 TECHNICAL DATA 5-1
27 1 EX20 SPECIFICATIONS 5-1
27 2 EX20 TECHNICAL DATA DIAGRAM 5-4

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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