Komatsu FB09EX/14EX-11 FB15EX/18EX-11 FB15EXG/18EXG-11 FB20EX/25EX-11 FB20EXG/25EXG-11 FB30-11 Electric Lift Truck Operation & Maintenance Manual TEN00568-03 – PDF DOWNLOAD

Description

Komatsu FB09EX/14EX-11 FB15EX/18EX-11 FB15EXG/18EXG-11 FB20EX/25EX-11 FB20EXG/25EXG-11 FB30-11 Electric Lift Truck Operation & Maintenance Manual TEN00568-03 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu FB09EX/14EX-11 FB15EX/18EX-11 FB15EXG/18EXG-11 FB20EX/25EX-11 FB20EXG/25EXG-11 FB30-11 Electric Lift Truck Operation & Maintenance Manual TEN00568-03 – PDF DOWNLOAD

INTRODUCTION :
ABOUT THIS MANUAL:

• This manual describes procedures for proper operation, inspection, and maintenance of this lift truck, and rules you
  must follow for your safety.
• Some actions involved in operation and maintenance of the lift truck can cause a serious accident if they are not
  done in the manner described in this manual.

TABLE OF CONTENTS:

Komatsu FB09EX/14EX-11 FB15EX/18EX-11 FB15EXG/18EXG-11 FB20EX/25EX-11 FB20EXG/25EXG-11 FB30-11 Electric Lift Truck Operation & Maintenance Manual TEN00568-03 – PDF DOWNLOAD

Komatsu FB09EX-11 FB14EX-11 FB15EX-11 FB18EX-11 FB15EXG-11 FB18EXG-11 FB20EX-11 FB25EX-11 FB20EXG-11 FB25EXG-11 FB30-11 Electric Lift Truck Operation & Maintenance Manual TEN00568-03

1 INTRODUCTION 2
ABOUT THIS MANUAL 3
FOR YOUR SAFETY 4
SIGNAL WORDS 4
SAFETY INDICATORS 5
APPLICABLE MODEL AND SERIAL No 6
GENERAL VIEW OF LIFT TRUCK 6
APPLICATION OF LIFT TRUCK 6
DIRECTION OF LIFT TRUCK 6
UNITS OF MEASURE 6
QUALIFICATION FOR OPERATION 7
RUNNING IN NEW LIFT TRUCK 7
RUNNING IN NEW LIFT TRUCK 7
MAINTENANCE FOR NEW LIFT TRUCK 7
WARRANTY AND SERVICE 7
PERIODICAL EXCHANGE PARTS 7
USE OF GENUINE PARTS AND OILS 7
NECESSARY INFORMATION OF LIFT TRUCK 8
MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor) 8
MODEL AND SERIAL NO LOCATION 8
2 SAFETY 14
SAFETY LABEL 15
SAFETY LABEL LOCATION CHART 15
SAFETY LABELS 17
BASIC PRECAUTIONS 22
FOLLOW RULES 22
NEVER OPERATE THE BROKEN-DOWN LIFT TRUCK 22
WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION 23
FIRE EXTINGUISHER AND FIRST AID KIT 23
CAUTIONS FOR SAFETY-RELATED EQUIPMENT 23
PRACTICE SUFFICIENTLY BEFORE OPERATION 23
JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED 24
KEEP THE OPERATOR’S COMPARTMENT AND PLATFORM CLEAN AND TIDY 24
PRECAUTION WHEN WASHING LIFT TRUCK 24
TO AVOID BURN INJURY 24
FIRE PREVENTION 25
IF A FIRE BREAKS OUT 26
INSTALLATION OF FIRE EXTINGUISHER(IF EQUIPPED) 26
DO NOT MODIFY THE LIFT TRUCK 27
DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST 27
SECURE SAFETY AT THE WORKING AREA 27
ASBESTOS CAUTION 28
WINDOW WASHER CAUTION 28
START-UP INSPECTION 29
TRAVELING THE LIFT TRUCK 30
PREPARATION BEFORE TRAVELING THE LIFT TRUCK 30
WHILE TRAVELING THE LIFT TRUCK 31
STOPPING AND PARKING 36
TOWING 36
LOAD HANDLING OPERATION 37
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 42
ALWAY PERFORM THE START-UP INSPECTION 42
PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE 42
KEEP THE WORKING AREA CLEAN AND TIDY 42
CAUTIONS BEFORE INSPECTION AND MAINTENANCE 43
KEEP UNAUTHORIZED PEOPLE OFF 43
USE OF RIGHT TOOLS AND EQUIPMENT 43
CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT 44
AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF 44
BE CAREFUL OF HIGH PRESSURE OIL 45
BEWARE OF ROTATING COOLING FAN 45
CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING 45
CAUTIONS WHEN REPLACING THE SEAT 45
REMOVING THE BATTERY PLUG 46
CAUTION WHEN HANDLING BATTERY 46
CAUTION WHEN HANDLING TIRES 48
CAUTION IN WASTE DISPOSAL 49
CAUTION AFTER INSPECTION AND REPAIR 49
PERIODIC INSPECTION OF SAFETY CRITICAL PARTS 49
HOISTING AND TRANSPORTING THE LIFT TRUCK 50
CAUTION WHEN HOISTING THE LIFT TRUCK 50
PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK 50
STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING) 51
LONGITUDINAL STABILITY 51
CENTER OF GRAVITY OF A LOAD 51
COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK 52
ACTUAL CAPACITY 52
SERIAL NO PLATE AND LOAD TABLE 53
INTRODUCTION OF OPTIONAL SAFETY DEVICE 57
3 OPERATION 58
GENERAL VIEW 59
GENERAL VIEW OF LIFT TRUCK 59
INSTRUMENTS AND CONTROLS 60
EXPLANATION OF COMPONENTS 62
EXPLANATION OF CONTROLS AND GAUGES 62
SINGLE ACTION WATER REFILLER 79
FORK STOPPER 79
OPERATOR’S COMPARTMENT 80
ADJUSTING POSITION OF STEERING WHEEL 87
STARTING LIFT TRUCK OFF 88
NEUTRAL SAFETY 89
TRAVEL INTERLOCK FUNCTION (FB30) 90
STARTING ON SLOPE 90
NORMAL RUNNING 91
SHIFTING GEAR 91
INCHING 91
PLUGGING 92
STOPPING 93
REVERSING 93
TURNING 93
TRAVELING OVER RAMPS 94
TEMPORARY STOPPING AND PARKING 94
WHEN LEAVING THE LIFT TRUCK UNATTENDED 94
PARKING BRAKE ALARM BUZZER (FB30) 95
LONG-TERM PARKING 95
FORK SPREAD ADJUSTMENT 95
LOAD HANDLING OPERATION 96
OPERATION OF CONTROL LEVERS 96
LIFT INTERLOCK FUNCTION (FB30) 96
PICKING UP 97
STACKING 97
BATTERY CHARGING 98
CHARGING BY STATIONARY BATTERY CHARGER 98
REPLACING BATTERY 103
MAINTAINING LONG BATTERY LIFE 105
LIFT TRUCKS WITH COLD-STORAGE MODEL 106
EXPLANATION OF LIFT TRUCKS WITH COLD-STORAGE MODEL 106
PRECAUTIONS FOR USE 106
PRECAUTIONS FOR CHARGING 106
SUITABLE LUBRICANT 106
OTHER 106
LONG-TERM STORAGE 107
BEFORE STORAGE 107
DURING STORAGE 107
AFTER STORAGE 107
4 MAINTENANCE 108
CHECK BEFORE OPERATION 109
CHECK BEFORE OPERATION (WITH KEY SWITCH OFF) 109
CHECK AFTER STARTING (WITH KEY SWITCH ON) 114
CHECK WHILE ADVANCING SLOWLY 117
CHECK OF WORK EQUIPMENT OPERATION 117
CHECK AFTER OPERATION 118
OUTLINE OF SERVICE 119
SUITABLE OIL 119
OIL 119
GREASE 119
OIL STORAGE AND PRESERVATION 119
FILTERS 120
LUBRICANT LIST 121
LUBRICANT LIST 121
OIL AND GREASING CHART (OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS) 122
OIL AND GREASING CHART (OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS) (FOR EU) 123
INSPECTION AND MAINTENANCE SCHEDULE CHART 124
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 130
MAINTENANCE 131
CHECK BRAKE LINK FOR BACKLASH, LOOSENESS, DAMAGE AND WEAR 131
CHANGE OIL IN TRANSFER CASE (INCLUDING DIFFERENTIAL CASE) 131
CHECK TRANSFER CASE OIL LEVEL 131
CHANGE OIL IN TRANSFER CASE 131
CHANGE HYDRAULIC TANK 132
CHECK BATTERY VOLTAGE AFTER CHARGING 133
SELECTION OF CHARGER POWER SUPPLY VOLTAGE TAP 134
REPLACING FUSES 135
AREA UNDER FLOOR PLATE 135
STATIONARY CHARGER 136
CONTROLLER 137
REPLACING TIRES 138
TIRE FOR BATTERY-POWERED LIFT TRUCK 138
REPLACING LAMPS 139
WASHING LIFT TRUCK 140
SERVICE DATA 141
SERVICE DATA 141
TORQUE LIST 143
5 TECHNICAL DATA 144
TECHNICAL DATA 145
6 EC DECLARATION OF CONFORMITY 148
EC DECLARATION OF CONFORMITY(FB20EX-30-11) 149
TIE-DOWN POSITIONS OF LIFT TRUCK 149
7 ATTACHMENT 150
OPERATION OF SIDE SHIFT 151
ATTACHMENT MODEL PLATE LOCATION, SERIAL NO 151
SAFETY OF ATTACHEMENTS 152
SAFETY LABEL 153
FEATURES OF ATTACHMENTS 155
GENERAL VIEW 156
EXPLANATION OF COMPONENTS 157
OPERATION 159
INSPECTION AND MAINTENANCE SCHEDULE CHART 161
MAINTENANCE WORK 162
8 OPTIONS 164
HANDLING CLAMP OPEN GUARD 165
9 INDEX 166

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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