Komatsu FB10M-12 FB13M-12 FB15M-12 FB18M-12 FB20M-12 Electric Lift Truck Operation & Maintenance Manual TEN00719-02 – PDF DOWNLOAD

Description

Komatsu FB10M-12 FB13M-12 FB15M-12 FB18M-12 FB20M-12 Electric Lift Truck Operation & Maintenance Manual TEN00719-02 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu FB10M-12 FB13M-12 FB15M-12 FB18M-12 FB20M-12 Electric Lift Truck Operation & Maintenance Manual TEN00719-02 – PDF DOWNLOAD

INTRODUCTION 
1.1 ABOUT THIS MANUAL 

• This manual describes procedures for proper operation, inspection, and maintenance of this lift truck, and rules you
  must follow for your safety.
• Some actions involved in operation and maintenance of the lift truck can cause a serious accident if they are not
  done in the manner described in this manual.

TABLE OF CONTENTS:

Komatsu FB10M-12 FB13M-12 FB15M-12 FB18M-12 FB20M-12 Electric Lift Truck Operation & Maintenance Manual TEN00719-02 – PDF DOWNLOAD

COVER 1
INTRODUCTION 2
1 INTRODUCTION 3
1 1 ABOUT THIS MANUAL 3
1 2 FOR YOUR SAFETY 4
1 2 1 SIGNAL WORDS 4
1 2 2 SAFETY INDICATORS 5
1 3 APPLICABLE MODEL AND SERIAL No 6
1 4 GENERAL VIEW OF LIFT TRUCK 6
1 4 1 APPLICATION OF LIFT TRUCK 6
1 4 2 DIRECTION OF LIFT TRUCK 6
1 5 UNITS OF MEASURE 6
1 6 QUALIFICATION FOR OPERATION 7
1 7 RUNNING IN NEW LIFT TRUCK 7
1 7 1 RUNNING IN NEW LIFT TRUCK 7
1 7 2 MAINTENANCE FOR NEW LIFT TRUCK 7
1 8 WARRANTY AND SERVICE 7
1 8 1 PERIODICAL REPLACEMENT PARTS 7
1 8 2 USE OF GENUINE PARTS AND OILS 7
1 9 NECESSARY INFORMATION OF LIFT TRUCK 8
1 9 1 MEMORANDUM (To be filled by KOMATSU FORKLIFT distributor) 8
1 9 2 MODEL AND SERIAL NO LOCATION 8
CONTENTS 9
1 INTRODUCTION 1-1 9
2 SAFETY 2-1 9
3 OPERATION 3-1 10
4 INSPECTION AND MAINTENANCE 4-1 11
5 TECHNICAL DATA 5-1 12
6 EC DECLARATION OF CONFORMITY 6-1 12
7 ATTACHMENT 7-1 12
8 OPTIONS 8-1 12
9 INDEX 9-1 12
SAFETY 14
2 SAFETY 15
2 1 SAFETY LABEL 15
2 1 1 SAFETY LABEL LOCATION CHART 15
2 1 2 SAFETY LABELS 17
2 2 FIRE PREVENTION 23
2 2 1 BATTERY FIRE PREVENTION 23
2 2 1 1 CAUTIONS WHEN HANDLING BATTERY 23
2 2 1 2 ACTION FOR ABNORMALITIES 23
2 2 2 FIRE PREVENTION DURING CHARGING 24
2 2 2 1 CAUTIONS BEFORE CHARGING 24
2 2 2 2 CHARGING OPERATION CAUTIONS 25
2 2 2 3 CAUTIONS WHEN CHARGING 26
2 2 2 4 INSPECTION AND MAINTENANCE 26
2 2 3 PREVENTION OF FIRE CAUSED BY OIL AND GREASE 27
2 2 4 PREVENTION OF FIRE CAUSED BY LEAKED OIL 27
2 2 5 PREVENTION OF FIRE CAUSED BY DEPOSITED OR ADHERED FLAMMABLE SUBSTANCES 27
2 2 6 PREVENTION OF FIRE CAUSED BY FAULTY ELECTRICAL WIRING 27
2 2 7 PREVENTION OF FIRE CAUSED BY FAULTY PIPING 27
2 2 8 CLEANING 28
2 2 9 IF A FIRE BREAKS OUT 28
2 2 10 INSTALLATION OF FIRE EXTINGUISHER(IF EQUIPPED) 28
2 3 BASIC PRECAUTIONS 29
2 3 1 FOLLOW RULES 29
2 3 2 NEVER OPERATE THE BROKEN-DOWN LIFT TRUCK 29
2 3 3 WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION 30
2 3 4 FIRE EXTINGUISHER AND FIRST AID KIT 30
2 3 5 CAUTIONS FOR SAFETY-RELATED EQUIPMENT 30
2 3 6 PRACTICE SUFFICIENTLY BEFORE OPERATION 30
2 3 7 JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED 31
2 3 8 KEEP THE OPERATOR’S COMPARTMENT AND PLATFORM CLEAN AND TIDY 31
2 3 9 PRECAUTION WHEN WASHING LIFT TRUCK 31
2 3 10 TO AVOID BURN INJURY 32
2 3 11 FIRE PREVENTION 32
2 3 12 IF A FIRE BREAKS OUT 33
2 3 13 DO NOT MODIFY THE LIFT TRUCK 33
2 3 14 DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST 34
2 3 15 SECURE SAFETY AT THE WORKING AREA 34
2 3 16 ASBESTOS CAUTION 34
2 3 17 WINDOW WASHER CAUTION 34
2 4 START-UP INSPECTION 35
2 5 TRAVELING THE LIFT TRUCK 36
2 5 1 PREPARATION BEFORE TRAVELING THE LIFT TRUCK 36
2 5 2 WHILE TRAVELING THE LIFT TRUCK 37
2 5 3 STOPPING AND PARKING 42
2 5 4 TOWING 43
2 6 LOAD HANDLING OPERATION 44
2 7 PRECAUTIONS FOR INSPECTION AND MAINTENANCE 49
2 7 1 ALWAY PERFORM THE START-UP INSPECTION 49
2 7 2 PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE 49
2 7 3 KEEP THE WORKING AREA CLEAN AND TIDY 49
2 7 4 CAUTIONS BEFORE INSPECTION AND MAINTENANCE 50
2 7 5 KEEP UNAUTHORIZED PEOPLE OFF 50
2 7 6 USE OF RIGHT TOOLS AND EQUIPMENT 50
2 7 7 CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT 51
2 7 8 AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF 51
2 7 9 BE CAREFUL OF HIGH PRESSURE OIL 52
2 7 10 BEWARE OF ROTATING COOLING FAN 52
2 7 11 CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING 52
2 7 12 CAUTIONS WHEN REPLACING THE SEAT 52
2 7 13 REMOVING THE BATTERY PLUG 53
2 7 14 CAUTION WHEN HANDLING BATTERY 53
2 7 15 CAUTION ON HOW TO INSTALL BATTERIES 55
2 7 15 1 LIFT-UP TYPE BATTERY 55
2 7 15 2 SLIDE REMOVAL TYPE BATTERY 55
2 7 16 CAUTION WHEN HANDLING TIRES 56
2 7 17 CAUTION IN WASTE DISPOSAL 57
2 7 18 CAUTION AFTER INSPECTION AND REPAIR 57
2 7 19 PERIODIC INSPECTION OF SAFETY CRITICAL PARTS 57
2 8 HOISTING AND TRANSPORTING THE LIFT TRUCK 58
2 8 1 CAUTION WHEN HOISTING THE LIFT TRUCK 58
2 8 2 PRECAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK 59
2 9 STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING) 60
2 9 1 LONGITUDINAL STABILITY 60
2 9 2 CENTER OF GRAVITY OF A LOAD 60
2 9 3 COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK 61
2 9 4 ACTUAL CAPACITY 61
2 9 5 SERIAL NO AND LOAD TABLE 62
2 9 6 INTRODUCTION OF OPTIONAL SAFETY DEVICE 64
OPERATION 66
3 OPERATION 67
3 1 GENERAL VIEW 67
3 1 1 GENERAL VIEW OF LIFT TRUCK 67
3 1 2 INSTRUMENTS AND CONTROLS 68
3 2 EXPLANATION OF COMPONENTS 69
3 2 1 HOW TO READ METER PANEL 69
3 2 2 HOW TO OPERATE METER PANEL 77
3 2 3 OPERATING DEVICES 80
3 2 4 HOW TO OPEN/CLOSE BATTERY HOOD 85
3 3 OPERATION 87
3 3 1 START-UP INSPECTION 87
3 3 2 MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT 87
3 3 3 BASIC OPERATION 93
3 3 3 1 STARTING 93
3 3 3 2 TRAVELING 94
3 3 3 3 SHIFTING DIRECTION 95
3 3 3 4 TURNING 95
3 3 3 5 STOPPING 95
3 3 3 6 TEMPORARY STOPPING AND PARKING 96
3 3 4 OPERATION ACCORDING TO THE CIRCUMSTANCE 98
3 3 4 1 TRAVELING ON SLOPES 98
3 3 4 2 INCHING TRAVEL 100
3 3 4 3 PLUGGING (ELECTRIC BRAKE) 100
3 3 4 4 CROSSING OVER STEPS AND DITCHES 101
3 3 4 5 OPERATION ON SNOWY AND FROZEN ROADS 101
3 3 5 TRAVEL INTERLOCK FUNCTION 102
3 3 6 BASIC LIFT OPERATION 103
3 3 6 1 HOW TO OPERATE CONTROL LEVERS 103
3 3 6 2 FORK SPREAD ADJUSTMENT 104
3 3 6 3 PROCEDURE FOR PICKING UP AND STACKING 105
3 3 7 LIFT INTERLOCK FUNCTION 106
3 3 8 CHECKING AFTER OPERATION 106
3 4 LIFT TRUCKS WITH COLD-STORAGE MODEL 107
INSPECTION AND MAINTENANCE 108
4 INSPECTION AND MAINTENANCE 109
4 1 ABOUT INSPECTION AND MAINTENANCE 109
4 2 START-UP INSPECTION 109
4 2 1 CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY 111
4 2 2 WALK AROUND A LIFT TRUCK 111
4 2 3 INSPECTION CONDUCTED BY OPENING COVER AND HOOD 114
4 2 4 CHECKING FROM THE OPERATOR SEAT 117
4 2 5 CHECKING BY SETTING THE STARTING SWITCH TO [ | ] (ON) POSITION 119
4 2 6 CHECKING WHILE RUNNING THE LIFT TRUCK 120
4 2 7 CHECKING OF SAFETY FUNCTION 122
4 3 CHECKING AND REPORTING AFTER OPERATION 124
4 4 SIMPLE MAINTENANCE 125
4 4 1GREASES AND FUEL 125
4 4 1 1 BASIC PRECAUTIONS 125
4 4 1 2 LUBRICANT LIST 127
4 4 1 3 LUBRICANT LIST (FOR EU) 128
4 4 2 REPLACING TIRES 130
4 4 3 ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT 132
4 4 4 REPLACING FUSE 133
4 4 5 REPLACING BULBS 136
4 5 HANDLING OF BATTERIES 137
4 6 CHARGING 141
4 6 1 OPERATION OF ON-BOARD TYPE BATTERY CHARGER (ON-BOARD TYPE BATTERY CHARGER MODEL) 143
4 6 2 OPERATION OF STATIONARY BATTERY CHARGER (OPTION) 150
4 7 BATTERY REPLACEMENT 154
4 7 1 LIFT-UP TYPE BATTERY 154
4 7 2 SLIDE REMOVAL TYPE BATTERY 154
4 8 RUNNING IN COLD WEATHER 157
4 9 OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY 157
4 10 ACTION TO TAKE IF THE FORK FAILS TO LOWER 158
4 11 PROCEDURES FOR ALARM CODE OR ERROR CODE INDICATION 159
4 12 WASHING LIFT TRUCK 160
4 13 LONG-TERM STORAGE 161
4 14 HOISTING LIFT TRUCK 162
4 15 LOADING AND UNLOADING OF LIFT TRUCK 164
4 16 INSPECTION AND MAINTENANCE SCHEDULE CHART 165
4 17 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 170
4 18 SERVICE DATA 171
TECHNICAL DATA 172
5 TECHNICAL DATA 173
EC DECLARATION OF CONFORMITY 176
6 EC DECLARATION OF CONFORMITY 177
6 1 EC DECLARATION OF CONFORMITY(FB10M-20M-12) 177
6 2 TIE-DOWN POSITIONS OF LIFT TRUCK 177
ATTACHMENT 178
7 ATTACHMENT 179
7 1 OPERATION OF SIDE SHIFT 179
7 1 1 ATTACHMENT MODEL PLATE LOCATION, SERIAL NO 179
7 1 2 SAFETY OF ATTACHEMENTS 180
7 1 3 SAFETY LABEL 181
7 1 4 FEATURES OF ATTACHMENTS 183
7 1 5 GENERAL VIEW 184
7 1 6 EXPLANATION OF COMPONENTS 185
7 1 7 OPERATION 187
7 1 8 INSPECTION AND MAINTENANCE SCHEDULE CHART 189
7 1 9 MAINTENANCE WORK 190
OPTIONS 192
8 OPTIONS 193
8 1 OPERATION OF AUTOMATIC FORK LEVEL STOP FUNCTION 193
8 2 OPERATION OF CONVENTIONAL LEVER (LAYOUT) 195
8 2 1 GENERAL VIEW 195
8 2 2 OPERATING DEVICES 196
8 2 3 BASIC OPERATION 197
8 2 3 1 STARTING 197
8 2 3 2 SHIFTING DIRECTION 199
8 2 3 3 PLUGGING (ELECTRIC BRAKE) 199
8 2 3 4 TEMPORARY STOPPING AND PARKING 200
8 2 4 BASIC LIFT OPERATION 201
8 2 4 1 HOW TO OPERATE CONTROL LEVERS 201
8 3 OPERATION OF LOAD CHECKER WITH OVERLOAD ALARM 202
8 3 1 CHANGING SET VALUE AFTER MAST/ATTACHMENT REPLACEMENT 202
8 3 2 MEASURING LOAD WEIGHT 202
8 3 3 OVERLOAD WARNING 203
8 4 HANDLING CLAMP OPEN GUARD 204
OPERATION PROCEDURE 204
INDEX 206
INDEX 207
< A > 207
< B > 207
< C > 207
< E > 207
< F > 207
< G > 207
< H > 207
< I > 207
< L > 207
< N > 207
< O > 207
< P > 208
< Q > 208
< R > 208
< S > 208
< T > 208
< U > 208
< W > 208

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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