Komatsu FB25-12 FB30-12 ForkLift Truck Operation & Maintenance Manual TEN00722-04 – PDF DOWNLOAD

Description

Komatsu FB25-12 FB30-12 ForkLift Truck Operation & Maintenance Manual TEN00722-04 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu FB25-12 FB30-12 ForkLift Truck Operation & Maintenance Manual TEN00722-04 – PDF DOWNLOAD

SERIAL NUMBERS

FB25-101700 and up
FB30-101700 and up

INTRODUCTION :
ABOUT THIS MANUAL:

• This manual describes procedures for proper operation, inspection, and maintenance of this lift truck, and rules
  you must follow for your safety.
• Most accidents are caused by a failure to follow fundamental safety precautions
  for the operation, inspection, and maintenance of lift trucks. Also, knowing the possible hazards in advance will
  help to avoid accidents.

TABLE OF CONTENTS:

Komatsu FB25-12 FB30-12 ForkLift Truck Operation & Maintenance Manual TEN00722-04 – PDF DOWNLOAD

INTRODUCTION 1 1
ABOUT THIS MANUAL 1 2
FOR YOUR SAFETY 1 3
SIGNAL WORDS 1 3
SAFETY INDICATORS 1 4
GENERAL VIEW OF LIFT TRUCK 1 5
APPLICATION OF LIFT TRUCK 1 5
DIRECTION OF LIFT TRUCK 1 5
UNITS OF MEASURE 1 5
QUALIFICATIONS FOR OPERATION 1 6
RUNNING IN NEW LIFT TRUCK 1 6
RUNNING IN NEW LIFT TRUCK 1 6
MAINTENANCE FOR NEW LIFT TRUCK 1 6
WARRANTY AND SERVICE 1 6
PERIODICAL EXCHANGE PARTS 1 6
USE OF GENUINE KOMATSU PARTS AND OILS 1 6
NECESSARY INFORMATION OF LIFT TRUCK 1 7
MEMORANDUM (TO BE FILLED BY KOMATSU DISTRIBUTOR) 1 7
MODEL AND SERIAL NUMBER PLATE LOCATION 1 7
SAFETY 2 1
SAFETY LABELS 2 2
SAFETY LABEL LOCATION CHART 2 2
SAFETY LABELS 2 4
FIRE PREVENTION 2 9
BATTERY FIRE PREVENTION 2 9
FIRE PREVENTION DURING CHARGING 2 10
FIRE PREVENTION CAUSED BY OIL AND GREASE 2 13
FIRE PREVENTION CAUSED BY OIL LEAKAGE 2 13
FIRE PREVENTION CAUSED BY DEPOSITED OR ADHERED FLAMMABLE SUBSTANCES 2 13
FIRE PREVENTION FROM ELECTRICAL WIRING 2 13
FIRE PREVENTION COMING FROM PIPING 2 14
CLEAN 2 14
ACTION IF FIRE OCCURS 2 14
BASIC PRECAUTIONS 2 15
FOLLOW RULES 2 15
NEVER OPERATE THE BROKEN DOWN LIFT TRUCK 2 16
WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION 2 16
FIRE EXTINGUISHER AND FIRST AID KIT 2 16
CAUTIONS FOR SAFETY RELATED EQUIPMENT 2 17
PRACTICE SUFFICIENTLY BEFORE OPERATION 2 17
JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED 2 17
KEEP THE OPERATOR’S COMPARTMENT AND PLATFORM CLEAN AND TIDY 2 17
CAUTION WHEN WASHING LIFT TRUCK 2 18
TO AVOID BURN INJURY 2 18
FIRE PREVENTION 2 19
IF A FIRE BREAKS OUT 2 20
DO NOT MODIFY THE LIFT TRUCK 2 20
DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST 2 20
SECURE SAFETY AT THE WORKING AREA 2 21
PRECAUTIONS RELATED TO SPECIAL ENVIRONMENT 2 21
ASBESTOS CAUTION 2 21
WINDOW WASHER CAUTION 2 21
START UP INSPECTION 2 22
TRAVELING 2 23
PREPARATION BEFORE TRAVELING THE LIFT TRUCK 2 23
WHILE TRAVELING THE LIFT TRUCK 2 25
Table of contents INTRODUCTION
1 10
STOPPING AND PARKING 2 31
TOWING 2 32
LOAD HANDLING OPERATION 2 33
PRECAUTIONS FOR INSPECTION AND MAINTENANCE 2 38
ALWAYS PERFORM THE CHECKS BEFORE STARTING 2 38
PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE 2 38
KEEP THE WORKING AREA CLEAN AND TIDY 2 38
PRECAUTIONS BEFORE INSPECTION AND MAINTENANCE 2 39
KEEP UNAUTHORIZED PEOPLE OFF 2 40
USE OF RIGHT TOOLS AND EQUIPMENT 2 40
CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT 2 40
AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF 2 41
BE CAREFUL OF HIGH PRESSURE OIL 2 41
BEWARE OF ROTATING COOLING FAN 2 42
PRECAUTIONS WHEN INSTALLING RADIO CONTROL SYSTEM 2 42
CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING 2 42
CAUTIONS WHEN REPLACING THE SEAT 2 42
REMOVE BATTERY PLUG 2 43
CAUTION WHEN HANDLING BATTERY 2 43
CAUTION WHEN HANDLING TIRES 2 45
CAUTION IN WASTE DISPOSAL 2 46
CAUTION AFTER INSPECTION AND REPAIR 2 46
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 2 46
HOISTING AND TRANSPORTING THE LIFT TRUCK 2 47
CAUTION WHEN HOISTING THE LIFT TRUCK 2 47
CAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK 2 47
STRUCTURE AND STABILITY OF THE LIFT TRUCK
(TO PREVENT LIFT TRUCK FROM TIPPING) 2 48
LONGITUDINAL STABILITY 2 48
CENTER OF GRAVITY OF A LOAD 2 48
COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK 2 49
ALLOWABLE LOAD 2 49
SERIAL NO. PLATE AND LOAD TABLE 2 50
INTRODUCTION OF OPTIONAL SAFETY AUXILIARY DEVICE 2 52
OPERATION 3 1
GENERAL VIEW 3 2
GENERAL VIEW OF LIFT TRUCK 3 2
INSTRUMENTS AND CONTROLS 3 3
EXPLANATION OF COMPONENTS 3 4
EXPLANATION OF OPERATING DEVICES 3 4
HOW TO READ MONITOR PANEL 3 9
GENERAL VIEW OF MONITOR PANEL 3 9
HOUR METER (SMR) INTEGRATION STATE 3 10
PARKING BRAKE INDICATION 3 10
TRAVEL INTERLOCK/LOAD HANDLING INTERLOCK INDICATION 3 10
SEATBELT CAUTION LAMP 3 11
CLOCK/HOUR METER (SMR)/TRAVEL DISTANCE (ODOMETER)/CAUTION SYMBOL 3 12
TRAVEL POWER MODE 3 16
LOAD HANDLING POWER MODE 3 16
CURRENT TRAVEL SPEED 3 17
BATTERY DISCHARGE INDICATOR (BDI) 3 17
AVERAGE POWER CONSUMPTION/INSTANTANEOUS POWER CONSUMPTION (ECO GAUGE)
3 18
DIRECTIONAL LEVER POSITION/ACTION LEVEL DISPLAY 3 18
OPERATION OF MONITOR PANEL 3 20
OPERATION MODE 3 20
CLOCK/HOUR METER (SMR)/TRAVEL DISTANCE (ODOMETER) SELECTION 3 22
USER MENU 3 22
INTRODUCTION Table of contents
1 11
Working Record 3 30
Maintenance 3 35
Monitor Setting 3 36
CHARGING MODE 3 41
ID KEY FUNCTION (ONLY LIFT TRUCKS EQUIPPED WITH ID KEY) 3 42
OPERATION 3 46
START UP INSPECTION 3 46
MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT 3 46
TRAVEL LIMIT SPEED AT HIGH LIFT FUNCTION 3 51
SEAT HEATER 3 54
STARTING AND TRAVEL 3 55
STARTING AND STOPPING ON SLOPE 3 58
INCHING TRAVEL 3 59
PLUGGING (ELECTRIC BRAKE) 3 59
TURNING 3 60
OPERATION ON SNOWY AND FROZEN ROADS 3 60
TEMPORARY STOPPING, PARKING AND STOPPING 3 61
TRAVEL INTERLOCK FUNCTION 3 63
LOAD HANDLING OPERATION 3 64
CHECKING AFTER OPERATION 3 70
KOMTRAX 3 71
INSPECTION AND MAINTENANCE 4 1
INSPECTION AND MAINTENANCE 4 2
START UP INSPECTION 4 2
CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY 4 4
WALK AROUND A FORKLIFT 4 4
CHECKS CONDUCTED BY OPENING COVER AND HOOD 4 7
CHECKING FROM THE OPERATOR’S SEAT 4 13
CHECKING BY SETTING THE STARTING SWITCH TO [ | ] (ON) POSITION 4 15
CHECKING WHILE TRAVELING SLOWLY 4 17
CHECKING BY OPERATING THE WORK EQUIPMENT CONTROL LEVER 4 18
CHECKING OF SAFETY FUNCTION 4 20
CHECKING OF SAFETY AUXILIARY FUNCTION 4 23
CHECKING OF LIFT TRUCK WITH FRONT GLASS SPECIFICATION
(ONLY LIFT TRUCK WITH FRONT GLASS SPECIFICATION) 4 25
CHECKING AND REPORTING AFTER OPERATION 4 26
PERIODICAL INSPECTION 4 27
INSPECTION FOR EVERY 50 HOURS (1 WEEK) 4 27
INSPECTION FOR EVERY 100 HOURS (2 WEEKS) 4 28
SIMPLE MAINTENANCE 4 29
GREASES 4 29
REPLACING TIRES 4 33
ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT 4 35
REPLACING FUSE 4 36
STATIONARY CHARGER 4 40
REPLACING BULBS 4 41
HANDLING OF BATTERY 4 42
CHARGING 4 46
CHARGING WITH STATIONARY CHARGER 4 48
BATTERY REPLACEMENT 4 52
RUNNING IN COLD WEATHER 4 55
LONG TERM STORAGE 4 55
BEFORE STORAGE 4 55
DURING STORAGE 4 55
AFTER STORAGE 4 55
OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY 4 56
ACTION TO TAKE IF THE FORK FAILS TO LOWER 4 57
HOW TO TOW THE LIFT TRUCK OR BE TOWED 4 58
ELECTRONIC CONTROL SYSTEM 4 60
TELEPHONE NUMBER FOR THE POINT OF CONTACT IF AN ERROR OCCURS 4 60
ACTION LEVEL DISPLAY 4 61
WASHING LIFT TRUCK 4 62
HOISTING LIFT TRUCK 4 64
LOADING AND UNLOADING OF LIFT TRUCK 4 65
INSPECTION AND MAINTENANCE SCHEDULE CHART 4 67
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4 73
CONSUMABLE PARTS 4 74
SERVICE DATA 4 75
TECHNICAL DATA 5 1
INDEX 6 1

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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