Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Operation & Maintenance Manual AEE07E1-04 – PDF DOWNLOAD

Description

Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Operation & Maintenance Manual AEE07E1-04 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Operation & Maintenance Manual AEE07E1-04 – PDF DOWNLOAD

FOREWORD:

• This manual provides rules and guidelines which will help you use this lift truck safely and
  effectively. Always be sure to read and understand this manual thoroughly before operating
  and performing maintenance.
• Some actions involved in operation and maintenance of the lift truck can cause a serious
  accident if they are not done in the manner described in this manual.

SAFETY INFORMATION:

• Most accidents are caused by a failure to follow fundamental safety rules for the operation
  and maintenance of lift trucks.
• To avoid accidents, read, understand and follow all precautions and warnings in this
  manual and on the lift truck before operating and performing maintenance.
• Do not operate or carry out maintenance of this lift truck unless you are sure that you
  understand the explanations and procedures completely.

TABLE OF CONTENTS:

Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Operation & Maintenance Manual AEE07E1-04 – PDF DOWNLOAD

1 Foreword 0- 1
2 Safety information 0- 2
3 Running in new lift truck 0- 3
3 1 Running in new lift truck 0- 3
3 2 First month service
(or initial 200 hours service) for new lift truck 0- 3
3 3 Model line up 0- 3
4 Warranty and service for new lift truck 0- 4
4 1 KOMATSU FORKLIFT Genuine Parts 0- 4
5 Location of plates 0- 5
5 1 Lift truck serial No plate position 0- 5
SAFETY
7 Safety management 1- 2
8 Safe travel 1- 7
9 Loading operations 1-15
10 Stopping and parking 1-21
11 Inspection and maintenance 1-23
12 Structure and stability of the lift truck (to prevent lift truck from tipping!) 1-32
13 Safety label sticking positions 1-36
13 1 Safety label sticking positions 1-36
13 2 Introduction of safety devices (option) 1-41
OPERATION
14 General view 2- 2
14 1 General view of lift truck 2- 2
14 2 Instruments and controls 2- 3
15 Explanation of components 2- 4
6 CONTENTS
16 Operation 2-17
16 1 Check before operation 2-17
16 2 Mounting/dismounting 2-33
16 3 Operator’s seat and tiltable steering wheel position adjustment 2-34
16 4 Starting lift truck off 2-36
16 5 Starting, inching on slope 2-40
16 6 Turning 2-41
16 7 Temporary stopping and parking 2-42
16 8 Fork spread adjustment 2-44
16 9 Load handling operation 2-45
16 10 Check after operation 2-46
17 Cold weather operation 2-47
17 1 Preparations for low temperature 2-47
17 2 Precautions after completion of operations 2-48
18 Actions in engine overheating 2-49
19 Long-term storage 2-50
19 1 Before storage 2-50
19 2 During storage 2-50
19 3 After storage 2-51
MAINTENANCE
20 Outline of service 3- 2
20 1 Suitable oil 3- 2
21 Lubricant list 3- 4
21 1 Lubricant list 3- 4
21 2 Oil and greasing chart (Oil, grease locations and inspection and
maintenance intervals) 3- 5
22 Service data 3- 6
22 1 Service data 3- 6
22 2 Torque list 3- 7
23 Periodic replacement of safety critical parts 3- 8
24 Maintenance schedule chart 3- 9
25 Maintenance 3-13
25 1 First one month or initial 200 hours service 3-13
25 2 Check before operation 3-14
25 3 2-weekly/100 hours service 3-14
25 4 Monthly/200 hours service 3-14
25 5 3-monthly/600 hours service 3-23
25 6 6-monthly/1200 hours service 3-24
25 7 Yearly/2400 hours service 3-30
25 8 2-yearly/4800 hours service 3-32
26 Replacement procedure 3-33
26 1 Replacing fuses 3-33
26 2 Replacing tires 3-34
26 3 Replacing lamps 3-35
27 Washing lift truck 3-36
TECHNICAL DATA
28 Technical data 4- 2
EMISSION CONTROL SYSTEM WARRANTY STATEMENT
29 Emission control system warranty statement 5- 2
29 1 Emission label and others 5- 8

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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