Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Shop Manual BEE07E1-06 – PDF DOWNLOAD

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Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Shop Manual BEE07E1-06 – PDF DOWNLOAD

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Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Shop Manual BEE07E1-06 – PDF DOWNLOAD

Language : English
Pages : 236
Downloadable : Yes
File Type : PDF
Size: 7.65 MB

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Truck Shop Manual BEE07E1-06 – PDF DOWNLOAD

MACHINE MODEL       SERIAL No.          ENGINE
FD100/115-7                6001 and up          6BG1T
FD135/150E/160E-7     6001 and up         6BG1T

BEE07E1-06 1
FOREWORD 2
DESCRIPTION OF THE SYMBOLS 2
SECTION INDEX 3
10 GENERAL AND SPECIFICATIONS 5
SPECIFICATIONS 6
PERIODIC REPLACEMENT OF CONSUMABLE PARTS 9
SAFETY ITEMS FOR MAINTENANCE 10
STANDARD TIGHTENING TORQUE FOR BOLTS 18
STANDARD TIGHTENING TORQUE FOR PIPE JOINTS 19
20 TESTING AND ADJUSTING 21
SERVICE DATA 22
ENGINE 24
AIR CLEANER 26
ADJUSTING OF VALVE CREARANCE 27
TIGHTENING OF CYLINDER HEAD 28
FUEL INJECTION TIMING 29
ADJUSTING ACCELEATOR PEDAL 31
ADJUSTING BRAKE/INCHING PEDAL 32
ADJUSTING PARING BRAKE 33
TORQFLOW TRANSMISSION CASE 34
DIFFERENTIAL CASE 35
BLEEDING AIR 36
HYDRAULIC TANK 37
MEASURING HYDRAULIC DRIFT OF LIFT CYLINDER, TILT CYLINDER 38
OIL AND GREASING CHART (OIL, GREASE LOCATIONS ANDINSPECTION AND MAINTENANCE INTERVALS) 39
LUBRICANT LIST 40
CHECK ITEMS FOR EACH EQUIPMENT 41
30 REMOVAL AND INSTALLATION 65
GENERAL LOCATIONS 66
WEIGHT TABLE 68
FLOW CHART 69
REMOVAL AND INSTALLATION OF UNIT 70
MAST 72
POWER TRAIN 74
BRAKE SYSTEM 76
HYDRAULIC SYSTEM 77
ELECTRICAL SYSTEM 78
ADJUSTING BRAKE/INCHING PEDAL 79
40 DISASSEMBLY AND ASSEMBLY 83
TORQUE CONVERTER 84
TORQFLOW TRANSMISSION 91
HYDRAULIC PUMP 113
DRIVE AXLE 114
DIFFERENTIAL 117
STEERING AXLE 124
PARKING BRAKE 126
WHEEL BRAKE 127
BRAKE VALVE 129
STEERING SYSTEM 134
LIFT CYLINDER 144
TILT CYLINDER 146
POWER STEERING CYLINDER 153
CONTROL VALVE 155
MAST 159
TABLE OF SPECIAL TOOLS 163
50 MAINTENANCE STANDARD 167
ENGINE 168
ACCELERATOR PEDAL 169
SPEEDOMETER SENSOR (OP) 170
LOCATION OF SWITCHES AND SENSORS 171
TORQUE CONVERTER 173
TORQFLOW TRANSMISSION 174
DRIVE SHAFT 176
DIFFERENTIAL 177
FINAL DRIVE 179
REAR AXLE 180
STEERING 181
FRAME 182
BRAKE 183
HYDRAULIC EQUIPMENT 188
LIFT CYLINDER 191
TILT CYLINDER 192
STEERING CYLINDER 193
60 STRUCTURE AND FUNCTION 195
POWER TRAIN DIAGRAM 196
TORQUE CONVERTER 197
TORQFLOW TRANSMISSION 198
METER PANEL 204
DRIVE AXLE 206
STEERING AXLE 207
STEERING SYSTEM 208
BRAKE 212
HYDRAULIC PUMPS 216
TILT CYLINDER 217
HYDRAULIC CIRCUIT DIAGRAM 218
ELECTRICAL CIRCUIT DIAGRAM 219
70 TROUBLESHOOTING 221
TORQUE CONVERTER 222
CONTROL VALVE 225
80 CONVERSION TABLE 227
Millimeters to Inches 228
Inches to Millimeters 228
Cubic meters to Cubic yards 229
Cubic yards to Cubic meters 229
Liter to U S Gallon 230
U S Gallon to Liter 230
Liter to U K Gallon 231
U K Gallon to Liter 231
Kilogram to Pound 232
Pround to Kilogram 232
Kg/cm2 to Ib/in2 233
Kgm to ft Ib 234
Temperature 235

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