Komatsu FD100-8 FD115-8 FD135-8 FD150-8 FD160E-8 EX50 Forklift Truck Operation & Maintenance Manual OM122 TEN00560-04 – PDF DOWNLOAD

Description

Komatsu FD100-8 FD115-8 FD135-8 FD150-8 FD160E-8 EX50 Forklift Truck Operation & Maintenance Manual OM122 TEN00560-04 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu FD100-8 FD115-8 FD135-8 FD150-8 FD160E-8 EX50 Forklift Truck Operation & Maintenance Manual OM122 TEN00560-04 – PDF DOWNLOAD

FOREWORD:
1. FOREWORD ABOUT THIS MANUAL:

• This manual provides rules and guidelines which will help you use this lift truck safely and effectively.
  Always be sure to read and understand this manual thoroughly before operating and performing maintenance.
• Some actions involved in operation and maintenance of the lift truck can cause a serious accident if they are not
  done in the manner described in this manual.

TABLE OF CONTENTS:

Komatsu FD100-8 FD115-8 FD135-8 FD150-8 FD160E-8 EX50 Forklift Truck Operation & Maintenance Manual OM122 TEN00560-04 – PDF DOWNLOAD

CONTENTS 5
FOREWORD 9
DIRECTION OF TRUCK 11
LOCATION OF OPERATION AND MAINTENANCE MANUAL 11
SAFETY INFORMATION 12
EXAMPLE OF VERBAL SAFETY INDICATOR 13
EXAMPLE OF PICTORIAL SAFETY INDICATOR 13
MODEL CODING SYSTEM 14
WARRANTY AND SERVICE INFORMATION 15
MODEL TABLE AND SERIAL NUMBER LOCATION 15
CONTACTING KOMATSU FORKLIFT 15
ENGINE CERTIFICATION AND SERIAL NUMBER LOCATION 16
QUALIFICATION FOR OPERATION 17
RUNNING IN A NEW LIFT TRUCK 17
MAINTENANCE AFTER FIRST MONTH OR INITIAL 200 HOURS OF SERVICE 17
GENUINE KOMATSU FORKLIFT PARTS 17
Emission Control System Warranty 18
Products Warranted 18
Coverage 18
Limitations 18
Products Warranted 19
Your Warranty Rights and Obligations 19
Manufacturer’s Warranty Coverage 19
Owner’s Warranty Responsibilities 19
Coverage: This emission control system warranty applies to the following emission control parts, if equipped: 20
Replacement Parts 20
KFI Responsibilities 20
Warranty and Limitations 20
GENERAL EXCLUSIONS 20
STANDARD WARRANTY CERTIFICATE 21
EPA EMISSION CONTROL WARRANTY STATEMENT (DIESEL ENGINES) 22
SAFETY 23
2 1 SAFETY LABELS 25
2 1 1 SAFETY LABEL LOCATION CHART 26
2 1 2 SAFETY LABELS 28
2 2 BASIC PRECAUTIONS 31
2 3 BEFORE STARTING OPERATION 36
2 3 1 START-UP INSPECTION 36
2 3 2 INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE 36
2 3 3 START-UP INSPECTION 36
2 4 TRAVEL 37
2 4 1 PREPARATION BEFORE TRAVELING THE LIFT TRUCK 37
2 4 2 WHILE TRAVELING 38
2 4 3 STOPPING AND PARKING 42
2 5 TOWING 43
2 6 LOAD HANDLING OPERATION 44
2 7 PRECAUTIONS FOR INSPECTION AND MAINTENANCE 48
2 8 HOISTING AND TRANSPORTING THE LIFT TRUCK 53
2 9 STRUCTURE AND STABILITY OF THE LIFT TRUCK 54
2 9 1 LONGITUDINAL STABILITY 54
2 9 2 CENTER OF GRAVITY OF A LOAD 54
2 9 3 COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK 54
2 9 4 ACTUAL CAPACITY 55
2 9 5 SERIAL NO AND LOAD TABLE 55
2 10 OPTIONAL SAFETY DEVICES 56
OPERATION 57
3 1 OVERVIEW OF LIFT TRUCK 59
3 1 1 GENERAL VIEW OF LIFT TRUCK 59
3 1 2 INSTRUMENTS AND CONTROLS 60
3 1 3 METER PANEL COMPONENTS 61
3 2 EXPLANATION OF COMPONENTS 62
3 2 1 EXPLANATION OF METER PANEL COMPONENTS 62
3 2 2 EXPLANATION OF INSTRUMENTS AND CONTROLS 66
3 2 3 OPTIONAL AIR CONDITIONER OPERATION 72
3 3 OPERATION 76
3 3 1 START-UP INSPECTION 76
3 3 2 MOUNTING AND DISMOUNTING 76
3 3 3 OPERATOR’S SEAT 76
3 3 4 STORING THE OPERATION AND MAINTENANCE MANUAL 79
3 3 5 ADJUSTING STEERING WHEEL POSITION 79
3 3 6 STARTING, SHIFTING AND TRAVELING 80
3 3 7 LOAD HANDLING 88
3 3 8 CHECK AFTER OPERATION 91
MAINTENANCE 93
4 1 ABOUT INSPECTION AND MAINTENANCE 95
4 2 INSPECTION 95
4 2 1 START-UP INSPECTION 95
4 2 2 LIST OF START-UP CHECK POINTS 96
4 2 3 CHECK BEFORE OPERATION 97
4 2 4 CHECKS PERFORMED WITH THE STARTING SWITCH ON 105
4 2 5 CHECKS WITH THE ENGINE STARTED 107
4 2 6 CHECKS WHILE TRAVELING SLOWLY 109
4 2 7 CHECKS BY OPERATING THE WORK EQUIPMENT 110
4 2 8 INSPECTING CAB AND FRONT GLASS 111
4 2 9 safety function CHECKS 112
4 2 10 CHECK AND REPORT AFTER OPERATION 113
4 3 SIMPLE MAINTENANCE 114
4 3 1 OIL 114
4 3 2 FUEL 114
4 3 3 COOLING WATER (COOLANT AND DILUTED WATER) 115
4 3 4 GREASE 115
4 3 5 FILTERS 115
4 3 6 OIL, GREASE LOCATIONS AND INSPECTION AND MAINTENANCE INTERVALS 116
4 3 7 LUBRICANT LIST 117
4 4 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 118
4 5 MAINTENANCE SCHEDULE CHART 119
4 6 SERVICE DATA 125
4 7 TORQUE LIST 126
4 7 1 CLEANING AIR CLEANER ELEMENT 127
4 7 2 BLEEDING FUEL PRE-FILTER AIR 128
4 7 3 ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT 128
4 7 4 REPLACING TIRES 129
4 7 5 REPLACING FUSES 130
4 7 6 REPLACING LAMPS 131
4 7 7 CHECK FOR LOOSE ENGINE HIGH-PRESSURE PIPING CLAMPS 132
4 7 8 CHECK FOR MISSING FUEL SPRAY PREVENTION CAPS 132
4 7 9 PROCEDURE FOR A DOWN BATTERY 133
4 8 COLD WEATHER OPERATION 135
4 8 1 PREPARATIONS FOR LOW TEMPERATURE 135
4 8 2 PRECAUTIONS AFTER COMPLETION OF OPERATIONS 136
4 8 3 WHEN COLD SEASON IS OVER 136
4 9 HANDLING IN HEAVY-DUTY CONDITIONS 137
4 9 1 ACTION WHEN ENGINE HAS OVERHEATED 137
4 9 2 CLEANING COOLING SYSTEM AND RADIATOR FINS 137
4 9 3 OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY 138
4 10 ACTION TO TAKE IF THE FORK FAILS TO LOWER 139
4 11 WASHING LIFT TRUCK 140
4 12 LONG-TERM STORAGE 141
4 12 1 BEFORE STORAGE 141
4 12 2 DURING STORAGE 141
4 12 3 AFTER STORAGE 141
4 13 HOISTING LIFT TRUCK 142
4 14 LOADING AND UNLOADING LIFT TRUCK ON A TRAILER 143
TECHNICAL DATA 145
5 1 EX50 SPECIFICATIONS 147
5 1 1 FD100/115-8 147
5 1 2 FD135/150E-8 149
5 1 3 FD160E-8 151
5 2 DIMENSIONAL DIAGRAM 154
ATTACHMENTS 155
6 1 ATTACHMENT SAFETY 157
6 2 FEATURES 157
6 3 MODEL PLATE LOCATION AND SERIAL NO 158
6 4 SAFETY LABEL 159
6 5 GENERAL VIEW 160
6 5 1 SIDE SHIFT 160
6 5 2 FORK POSITIONER 160
6 6 EXPLANATION OF COMPONENTS 161
6 6 1 SIDE SHIFT 161
6 6 2 FORK POSITIONER 162
6 7 LOADING AND UNLOADING WITH A SIDE SHIFT 163
6 8 OPERATING FORK POSITIONER 164
6 9 INSPECTION AND MAINTENANCE SCHEDULE 165

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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