Komatsu FD150-6 FD180-6 FD200Z-6 FD200-6 FD250Z-6 Forklift Truck Operation & Maintenance Manual TEN00561-00 – PDF DOWNLOAD

Description

Komatsu FD150-6 FD180-6 FD200Z-6 FD200-6 FD250Z-6 Forklift Truck Operation & Maintenance Manual TEN00561-00 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu FD150-6 FD180-6 FD200Z-6 FD200-6 FD250Z-6 Forklift Truck Operation & Maintenance Manual TEN00561-00 – PDF DOWNLOAD

 FOREWORD:

• This manual provides rules and guidelines which will help you use this lift truck safely and
  effectively. Always be sure to read and understand this manual thoroughly before operating
  and performing maintenance.
• Some actions involved in operation and maintenance of the lift truck can cause a serious
  accident if they are not done in the manner described in this manual.

SAFETY INFORMATION:

• Komatsu Forklift cannot predict every circumstance that might involve a potential hazard
  in operation and maintenance. Therefore the safety messages in this manual and on the
  lift truck may not include all possible safety precautions.
• If any procedures or actions not specifically recommended or allowed in this manual are
  used, it is your responsibility to be sure that you and others can do such procedures and
  actions safely and without damaging the lift truck. If you are unsure about the safety of
  some procedures, contact your Komatsu Forklift distributor/dealer.
• The procedures and precautions given in this manual apply only to intended uses of the
  lift truck. If you use your lift truck for any unintended use that is not specifically prohibited,
  you must be sure that it is safe for you and others. In no event should you or others engage
  in prohibited uses or actions as described in this manual.

TABLE OF CONTENTS:

Komatsu FD150-6 FD180-6 FD200Z-6 FD200-6 FD250Z-6 Forklift Truck Operation & Maintenance Manual TEN00561-00 – PDF DOWNLOAD

1 Foreword 0- 1
2 Safety information 0- 2
3 Running in new lift truck 0- 3
3 1 Running in new lift truck 0- 3
3 2 First month service
(or initial 200 hours service) for new lift truck 0- 3
3 3 Model line up 0- 3
4 Warranty and service for new lift truck 0- 4
4 1 Komatsu Forklift genuine parts 0- 4
5 Location of plates 0- 5
5 1 Lift truck serial No plate position 0- 5
SAFETY
7 Safety management 1- 2
8 Safe travel 1- 7
9 Loading operations 1-16
10 Stopping and parking 1-23
11 Inspection and maintenance 1-25
12 Structure and stability of the lift truck (to prevent lift truck from tipping!) 1-33
13 Safety label sticking positions 1-37
13 1 Safety label sticking positions 1-37
13 2 Introduction of safety devices (option) 1-39
OPERATION
14 General view 2- 2
14 1 General view of lift truck 2- 2
14 2 Instruments and controls 2- 3
15 Explanation of components 2- 5
16 Operation 2-21
16 1 Check before operation 2-21
16 2 Mounting/dismounting 2-35
16 3 Operator’s seat position adjustment 2-35
16 4 Starting lift truck off 2-36
16 5 Starting, inching on slope 2-39
16 6 Turning 2-40
16 7 Temporary stopping and parking 2-41
16 8 Load handling operation (fork specification) 2-43
16 9 Load handling operation (side shift fork mover specification) 2-44
16 10 Check after operation 2-46
16 11 Safety 2-47
17 Cold weather operation 2-48
17 1 Preparations for low temperature 2-48
17 2 Precautions after completion of operations 2-49
18 Actions in engine overheating 2-50
19 Long-term storage 2-51
19 1 Before storage 2-51
19 2 During storage 2-51
19 3 After storage 2-52
MAINTENANCE
20 Outline of service 3- 2
20 1 Suitable oil 3- 2
21 Lubricant list 3- 4
21 1 Lubricant list 3- 4
21 2 Oil and greasing chart (Oil, grease locations and inspection and
maintenance intervals) 3- 5
22 Service data 3- 6
22 1 Service data 3- 6
22 2 Torque list 3- 8
23 Periodic replacement of safety critical parts 3- 9
24 Maintenance schedule chart 3-10
25 Maintenance 3-14
25 1 First one month or initial 200 hours service 3-14
25 2 Check before operation 3-15
25 3 2-weekly/100 hours service 3-15
25 4 Monthly/200 hours service 3-15
25 5 3-monthly/600 hours service 3-25
25 6 6-monthly/1200 hours service 3-28
25 7 Yearly/2400 hours service 3-35
25 8 2-years/4800 hours service 3-35
26 Replacement procedure 3-36
26 1 Replacing fuses 3-36
26 2 Replacing tires 3-37
26 3 Replacing lamps 3-38
27 Washing lift truck 3-39
TECHNICAL DATA
28 Technical data 4-2

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