Komatsu FD60-10 FD70-10 FD80-10 Forklift Truck Operation & Maintenance Manual OM124 TEN00559-03 – PDF DOWNLOAD

Description

Komatsu FD60-10 FD70-10 FD80-10 Forklift Truck Operation & Maintenance Manual OM124 TEN00559-03 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu FD60-10 FD70-10 FD80-10 Forklift Truck Operation & Maintenance Manual OM124 TEN00559-03 – PDF DOWNLOAD

Serial No. 55001~

1. INTRODUCTION:
1.1 ABOUT THIS MANUAL:

• This manual describes procedures for proper operation, inspection, and maintenance of this lift truck, and rules
  you must follow for your safety.
• Most accidents are caused by a failure to follow fundamental safety precautions
  for the operation, inspection, and maintenance of lift trucks. Also, knowing the possible hazards in advance will
  help to avoid accidents.

SAFETY INDICATORS:

Safety indicators are used in the various locations of the lift truck to indicate the possible hazards to the
concerned persons during operations, inspections, and maintenances. This lift truck employs [verbal safety
indicator] and [pictorial safety indicator] for safety indicators.

TABLE OF CONTENTS:

Komatsu FD60-10 FD70-10 FD80-10 Forklift Truck Operation & Maintenance Manual OM124 TEN00559-03 – PDF DOWNLOAD

INTRODUCTION 5
1 INTRODUCTION 6
1 1 ABOUT THIS MANUAL 6
1 2 ENGINE MOUNTED ON THIS LIFT TRUCK 7
1 2 1 EXHAUST GAS CONTROL 7
1 2 2 CERTIFICATION LABEL AFFIXED POSITION 7
1 3 FOR YOUR SAFETY 8
1 3 1 SIGNAL WORDS 8
1 3 2 SAFETY INDICATORS 9
1 4 APPLICABLE MODEL AND SERIAL NO 11
1 5 GENERAL VIEW OF LIFT TRUCK 11
1 5 1 APPLICATION OF LIFT TRUCK 11
1 5 2 DIRECTION OF LIFT TRUCK 11
1 6 UNITS OF MEASURE 11
1 7 QUALIFICATIONS FOR OPERATION 12
1 8 RUNNING IN NEW LIFT TRUCK 12
1 8 1 RUNNING IN NEW LIFT TRUCK 12
1 8 2 MAINTENANCE FOR NEW LIFT TRUCK 12
1 9 WARRANTY AND SERVICE 13
1 9 1 PERIODICAL EXCHANGE PARTS 13
1 9 2 USE OF GENUINE KOMATSU PARTS AND OILS 13
1 9 3 ENGINE MOUNTED ON THIS LIFT TRUCK 13
1 10 NECESSARY INFORMATION OF LIFT TRUCK 14
1 10 1 MEMORANDUM (TO BE FILLED BY KOMATSU FORKLIFT DISTRIBUTOR) 14
1 10 2 MODEL AND SERIAL NO PLATE LOCATION 14
1 10 3 ENGINE SERIAL NO PLATE OR STAMPING LOCATION 15
1 10 4 HOUR METER LOCATION 15
CONTENTS 18
SAFETY 23
2 SAFETY 24
2 1 SAFETY LABEL 24
2 1 1 SAFETY LABEL LOCATION CHART 24
2 1 2 SAFETY LABEL 26
2 2 BASIC PRECAUTIONS 32
2 2 1 FOLLOW RULES 32
2 2 2 NEVER OPERATE THE BROKEN-DOWN LIFT TRUCK 32
2 2 3 WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION 33
2 2 4 FIRE EXTINGUISHER AND FIRST AID KIT 33
2 2 5 CAUTIONS FOR SAFETY-RELATED EQUIPMENT 33
2 2 6 PRACTICE SUFFICIENTLY BEFORE OPERATION 33
2 2 7 JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED 34
2 2 8 KEEP THE OPERATOR’S COMPARTMENT AND PLATFORM CLEAN AND TIDY 34
2 2 9 CAUTION WHEN WASHING LIFT TRUCK 34
2 2 10 TO AVOID BURN INJURY 35
2 2 11 FIRE PREVENTION 35
2 2 12 IF A FIRE BREAKS OUT 36
2 2 13 INSTALLATION OF FIRE EXTINGUISHER(IF EQUIPPED) 36
2 2 14 DO NOT MODIFY THE LIFT TRUCK 37
2 2 15 DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST 37
2 2 16 SECURE SAFETY AT THE WORKING AREA 37
2 2 17 ENGINE EXHAUST GAS IS POISONOUS 38
2 2 18 ASBESTOS CAUTION 38
2 2 19 WINDOW WASHER CAUTION 38
2 3 BEFORE STARTING OPERATION 39
2 3 1 START-UP INSPECTION 39
2 3 2 INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE CHECK THE FOLLOWING BEFORE STARTING THE ENGINE 39
2 3 3 START-UP INSPECTION 40
2 4 TRAVELLING THE LIFT TRUCK 41
2 4 1 PREPARATION BEFORE TRAVELLING THE LIFT TRUCK 41
2 4 2 WHILE TRAVELING THE LIFT TRUCK 42
2 4 3 STOPPING AND PARKING 48
2 4 4 TOWING 49
2 5 LOAD HANDLING OPERATION 50
2 6 PRECAUTIONS FOR INSPECTION AND MAINTENANCE 55
2 6 1 BE SURE TO PERFORM THE START-UP INSPECTION AND THE PERIODIC VOLUNTARY INSPECTION 55
2 6 2 PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE 55
2 6 3 KEEP THE WORKING AREA CLEAN AND TIDY 55
2 6 4 PRECAUTIONS BEFORE INSPECTION AND MAINTENANCE 56
2 6 5 KEEP UNAUTHORIZED PEOPLE OFF 56
2 6 6 USE OF RIGHT TOOLS AND EQUIPMENT 56
2 6 7 CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT 56
2 6 8 AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF 57
2 6 9 BE CAREFUL OF BOILING COOLANT 57
2 6 10 BE CAREFUL OF HIGH PRESSURE OIL 58
2 6 11 BEWARE OF ROTATING COOLING FAN AND BELT 58
2 6 12 PRECAUTIONS FOR INSTALLING RADIO CONTROL SYSTEM 58
2 6 13 CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM 58
2 6 14 CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING 59
2 6 15 CAUTIONS WHEN REPLACING THE SEAT 59
2 6 16 CAUTION WHEN HANDLING BATTERY 59
2 6 17 STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS 59
2 6 18 CAUTION WHEN CHARGING A BATTERY 60
2 6 19 CAUTION WHEN HANDLING TYRES 60
2 6 20 CAUTION IN WASTE DISPOSAL 61
2 6 21 CAUTION AFTER INSPECTION AND REPAIR 61
2 6 22 PERIODIC INSPECTION OF SAFETY CRITICAL PARTS 61
2 7 HOISTING AND TRANSPORTING THE LIFT TRUCK 62
2 7 1 CAUTION WHEN HOISTING THE LIFT TRUCK 62
2 7 2 CAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK 63
2 8 STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING) 64
2 8 1 LONGITUDINAL STABILITY 64
2 8 2 CENTER OF GRAVITY OF A LOAD 64
2 8 3 COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK 65
2 8 4 ACTUAL CAPACITY 65
2 8 5 SERIAL NO PLATE AND LOAD TABLE 66
2 8 6 INTRODUCTION OF OPTIONAL SAFETY DEVICE 67
2 9 TOWING 68
OPERATION 69
3 OPERATION 70
3 1 GENERAL VIEW 70
3 1 1 GENERAL VIEW OF LIFT TRUCK 70
3 1 2 INSTRUMENTS AND CONTROLS 71
3 2 EXPLANATION OF COMPONENTS 73
3 2 1 METER PANEL 73
3 2 2 OPERATING DEVICES 79
3 2 3 REMOVING AND INSTALLATION OF ATTACHMENTS 84
3 3 OPERATION 88
3 3 1 START-UP INSPECTION 88
3 3 2 MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT 88
3 3 3 STARTING ENGINE, STARTING, GEAR SHIFTING, AND TRAVELING 94
3 3 4 STARTING AND STOPPING ON SLOPE 98
3 3 5 INCHING TRAVEL 99
3 3 6 TURNING 99
3 3 7 OPERATION ON SNOWY AND FROZEN ROADS 100
3 3 8 TEMPORARY STOPPING, PARKING AND STOPPING 100
3 3 9 LOAD HANDLING OPERATION 102
3 3 10 CHECKING AFTER OPERATION 105
INSPECTION AND MAINTENANCE 107
4 INSPECTION AND MAINTENANCE 108
4 1 INSPECTION AND MAINTENANCE 108
4 2 START-UP INSPECTION 108
4 2 1 CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY 110
4 2 2 WALK AROUND A LIFT TRUCK 110
4 2 3 INSPECTION BY OPENING COVER AND HOOD 113
4 2 4 CHECKING FROM THE OPERATOR SEAT 118
4 2 5 CHECK BY SETTING THE STARTING SWITCH TO [ | ] (ON) POSITION 120
4 2 6 CHECKING WITH THE ENGINE STARTED 123
4 2 7 CHECKING THE BRAKE ACCUMULATOR 124
4 2 8 CHECKING WHILE TRAVELING SLOWLY 125
4 2 9 CHECKING BY OPERATING THE WORK EQUIPMENT LEVER 125
4 2 10 CHECKING OF SAFETY FUNCTION 127
4 3 CHECKING AND REPORTING AFTER OPERATION 128
4 4 SIMPLE MAINTENANCE 129
4 4 1 GREASES AND FUEL 129
4 4 1 1 BASIC PRECAUTIONS 129
4 4 1 2 LUBRICANT LIST 132
4 4 1 3 LUBRICANT LIST (FOR EU) 133
4 4 2 AIR CLEANER ELEMENT CLEANING 135
4 4 3 FUEL FILTER AIR BLEEDING 137
4 4 4 FUEL FILTER AIR BLEEDING (*REF) 138
4 4 5 REPLACING TYRES 139
4 4 6 ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT 141
4 4 7 REPLACING FUSE 142
4 4 8 REPLACING BULBS 145
4 4 9 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER 146
4 4 10 CHECKING FOR HARDENING OF ENGINE CONTROLLER MOUNT RUBBER AND LOOSEN MOUNTING 146
4 5 PROCEDURE FOR A DOWN BATTERY 147
4 6 RUNNING IN COLD WEATHER 149
4 7 PROCEDURE WITH OVERHEATED ENGINE 151
4 8 OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY 153
4 9 ACTION TO TAKE IF THE FORK FAILS TO LOWER 154
4 10 WASHING LIFT TRUCKS 155
4 11 LONG-TERM STORAGE 156
4 12 HOISTING LIFT TRUCK 157
4 13 LOADING AND UNLOADING OF LIFT TRUCK 158
4 14 INSPECTION AND MAINTENANCE SCHEDULE CHART 159
4 15 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 165
4 16 SERVICE DATA 166
TECHNICAL DATA 169
5 TECHNICAL DATA 170
EMISSION CONTROL WARRANTY STATEMENT 173
6 EMISSION CONTROL WARRANTY 174
ATTACHMENT 179
8 ATTACHMENT 180
8 1 OPERATION OF SIDE SHIFT 180
8 1 1 ATTACHMENT MODEL PLATE LOCATION, SERIAL NO 180
8 1 2 SAFETY OF ATTACHEMENTS 181
8 1 3 SAFETY LABEL 182
8 1 4 FEATURES OF ATTACHMENTS 184
8 1 5 GENERAL VIEW 185
8 1 6 EXPLANATION OF COMPONENTS 186
8 1 7 OPERATION 188
8 1 8 INSPECTION AND MAINTENANCE SCHEDULE CHART 190
8 1 9 MAINTENANCE WORK 191
OPTIONS 193
9 OPTIONS 194
9 1 OPERATION OF FULLY AUTOMATIC TRANSMISSION 194
9 1 1 GENERAL VIEW 194
9 1 2 EXPLANATION OF COMPONENTS 195

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V