Komatsu FG35/45ST-7 FG40/45T(2)-7 FG35/45BCS-7 FG50AT2-7 FG40ZT(2)-7 FD40/45T(2)-7 FD50AT2-7 FD40ZT(2)-7 Operation & Maintenance Manual – PDF

Description

Komatsu FG35/45ST-7 FG40/45T(2)-7 FG35/45BCS-7 FG50AT2-7 FG40ZT(2)-7 FD40/45T(2)-7 FD50AT2-7 FD40ZT(2)-7 CX Forklift Trucks Operation & Maintenance Manual OM049-1 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu FG35/45ST-7 FG40/45T(2)-7 FG35/45BCS-7 FG50AT2-7 FG40ZT(2)-7 FD40/45T(2)-7 FD50AT2-7 FD40ZT(2)-7 CX Forklift Trucks Operation & Maintenance Manual OM049-1 – PDF DOWNLOAD

Komatsu GASOLINE AND LPG FG35ST-7 FG45ST-7 FG40(2)-7 FG45T(2)-7 FG35BCS-7 FG45BCS-7 FG50AT2-7 FG40ZT(2)-7 DIESEL FD40(2) FD45T(2)-7 FD50AT2-7 FD40ZT(2)-7 CX Forklift Trucks Operation & Maintenance Manual OM049-1 – PDF DOWNLOAD

CX FORKLIFT TRUCKS – S/N 10001A~
GASOLINE AND LPG: FG35/45ST-7 FG40/45T(2)-7
FG35/45BCS-7 FG50AT2-7
FG40ZT(2)-7
DIESEL: FD40/45T(2)-7 FD50AT2-7
FD40ZT(2)-7

1. FOREWORD :

• This manual provides rules and guidelines which will help you use this lift truck safely and effectively. Always be
  sure to read and understand this manual thoroughly before operating and performing maintenance.
• Some actions involved in operation and maintenance of the lift truck can cause a serious accident if they are not
  done in the manner described in this manual.

SAFETY INFORMATION:

• Most accidents are caused by a failure to follow fundamental safety rules for the operation and maintenance of lift
  trucks.
• To avoid accidents, read, understand and follow all precautions and warnings in this manual and on the lift truck
  before operating and performing maintenance.
• Do not operate or carry out maintenance of this lift truck unless you are sure that you understand the explanations
  and procedures completely.
• To identify safety messages in this manual and on lift truck labels, the following signal words are used.
• These safety messages or labels describe precautions that must be taken to
  avoid a hazard which carries a serious risk of serious injury or death.

TABLE OF CONTENTS:

Komatsu FG35/45ST-7 FG40/45T(2)-7 FG35/45BCS-7 FG50AT2-7 FG40ZT(2)-7 FD40/45T(2)-7 FD50AT2-7 FD40ZT(2)-7 CX Forklift Trucks Operation & Maintenance Manual OM049-1 – PDF DOWNLOAD

0 Contents 0- 1
1 Foreword 0- 6
2 Safety Information 0- 7
3 Running in New Lift Truck 0- 8
3 1 Running in New Lift Truck 0- 8
3 2 First Month Service (or initial 200 hours service) for new lift truck 0- 8
3 3 Model Line Up 0- 9
4 Warranty and Service for New Lift Truck 0- 9
4 1 Komatsu Forklift Genuine Parts 0- 9
5 Location of Plates 0-10
5 1 Lift Truck Serial Number Plate Position 0-10
SAFETY
6 Safety Management 1- 2
7 Safe Travel 1- 7
8 Loading Operations 1-15
9 Stopping and Parking 1-22
10 Inspection and Maintenance 1-24
11 Structure and Stability of the Lift Truck 1-32
(To prevent lift truck from tipping)
12 Safety Label Sticking Positions 1-35
12 1 Safety Label StickingPositions 1-35
12 2 Introduction of Optional Safety Devices 1-41
OPERATION (Gasoline/LPG/Diesel engine trucks)
13 General View 2- 2
13 1 General View of Lift Truck 2- 2
13 2 Instruments and Controls 2- 3
13 3 EPA Diesel Engine Exhaust Regulations 2- 4
14 Explanation of Components 2- 9
15 Operation 2-20
15 1 Check Before Operation 2-20
15 2 Mounting/Dismounting 2-31
Continued on Next Page
15 3 Operator’s Seat Position Adjustment 2-31
15 4 Placing Lift Truck in Motion 2-32
15 5 Starting and Inching on Slope 2-35
15 6 Turning 2-36
15 7 Temporary Stopping and Parking 2-37
15 8 Fork Spread Adjustment 2-38
15 9 Load Handling Operation 2-39
15 10 Check After Operation 2-43
16 Cold Weather Operation 2-44
16 1 Preparations for Low Temperature 2-44
16 2 Precautions After Completion of Operations 2-45
17 Handling in Heavy-Duty Conditions 2-45
17 1 Precautions When Using in Heavy-Duty Conditions 2-45
17 2 Cleaning Inside of Cooling System 2-45
17 3 Clean Radiator Fins 2-45
17 4 Check Fan Belt Tension 2-45
17 5 Action When Engine has Overheated 2-46
18 Long-Term Storage 2-46
18 1 Before Storage 2-46
18 2 During Storage 2-47
18 3 After Storage 2-47
MAINTENANCE (Gasoline/LPG/Diesel engine trucks)
19 Outline of Service 3- 2
19 1 Suitable Oil 3- 2
20 Lubricant List 3- 4
20 1 Gasoline/LPG Engine Lift Truck 3- 4
20 2 Diesel Engine Lift Truck 3- 5
20 3 Oil and Greasing Chart (Oil, Grease Locations and
Inspection and Maintenance Intervals) 3- 6
21 Service Data 3- 7
21 1 Service Data (Gasoline/LPG Engine Lift Truck) 3- 7
21 2 Service Data (Diesel Engine Lift Truck) 3- 9
21 3 Torque List 3-11
22 Periodic Replacement of Safety Critical Parts 3-12
23 Maintenance Schedule Chart 3-13
24 Maintenance (All Models) 3-17
24 1 First Month or Initial 200 Hours Service 3-17
24 2 Check Before Operation 3-17
24 3 Every 2 Weeks / 100 Hours Service 3-17
24 4 Monthly / 200 Hours Service 3-17
24 Maintenance (Continued)
24 5 Every 3 Months / 600 Hours of Service 3-26
24 6 Every 6 Months / 1200 Hours of Service 3-26
24 7 2,000 Hours Service (LPG)(EPA, Diesel only) 3-31
24 8 Every Year / 2400 Hours of Service 3-31
25 Replacement Procedures 3-33
25 1 Replacing Fuses 3-33
25 2 Replacing Tires 3-34
25 3 Replacing Lamps 3-35
TECHNICAL DATA
26 Technical Data 4- 2
CX – Gasoline/LPG/Diesel Engine Lift Trucks 4- 2
CX – Lift Truck Diagrams 4- 5

Questions? Email us: [email protected]

https://vimeo.com/745723342

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V