Komatsu FG40Z-10 FG35-10 FG50A-10 FD40Z-10 FD35-10 FD50A-10 FD40ZY-10 Operation & Maintenance Manual TEN00558-06 – PDF

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Komatsu Forklift Truck FG40Z-10 FG35-10 FG50A-10 FD40Z-10 FD35-10 FD50A-10 FD40ZY-10 FD35Y-10 FD50AY-10 FG40ZU-10 FG40U-10 FG50AU-10 FD40ZU-10 FD40-10 FD50AU-10 Operation & Maintenance Manual TEN00558-06 – PDF DOWNLOAD

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Komatsu Forklift Truck FG40Z-10 FG35-10 FG50A-10 FD40Z-10 FD35-10 FD50A-10 FD40ZY-10 FD35Y-10 FD50AY-10 FG40ZU-10 FG40U-10 FG50AU-10 FD40ZU-10 FD40-10 FD50AU-10 Operation & Maintenance Manual TEN00558-06 – PDF DOWNLOAD

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Komatsu Forklift Truck FG40Z-10 FG35-10 FG50A-10 FD40Z-10 FD35-10 FD50A-10 FD40ZY-10 FD35Y-10 FD50AY-10 FG40ZU-10 FG40U-10 FG50AU-10 FD40ZU-10 FD40-10 FD50AU-10 Operation & Maintenance Manual TEN00558-06 – PDF DOWNLOAD

FOR GENERAL, FOR EU
FG40Z-10
FG35-10 FG40-10 FG45-10
FG50A-10
FD40Z-10
FD35-10 FD40-10 FD45-10
FD50A-10
FD40ZY-10
FD35Y-10 FD40Y-10 FD45Y-10
FD50AY-10
FOR USA
FG40ZU-10
FG40U-10 FG45U-10
FG50AU-10
FD40ZU-10
FD40-10 FD45U-10
FD50AU-10

FOREWORD
1.1 ABOUT THIS MANUAL
This manual describes procedures for proper operation, inspection, and maintenance of this lift truck, and rules
you must follow for your safety. Most accidents are caused by a failure to follow fundamental safety precautions
for the operation, inspection, and maintenance of lift trucks. Also, knowing the possible hazards in advance will
help to avoid accidents.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu Forklift Truck FG40Z-10 FG35-10 FG50A-10 FD40Z-10 FD35-10 FD50A-10 FD40ZY-10 FD35Y-10 FD50AY-10 FG40ZU-10 FG40U-10 FG50AU-10 FD40ZU-10 FD40-10 FD50AU-10 Operation & Maintenance Manual TEN00558-06 – PDF DOWNLOAD

TEN00558-06……………………………………………………………………………………………………………………………… 1
FOREWORD…………………………………………………………………………………………………………………………….. 2
1. FOREWORD………………………………………………………………………………………………………………………. 3
1.1 ABOUT THIS MANUAL………………………………………………………………………………………………………….. 3
1.2 ENGINE MOUNTED ON THIS LIFT TRUCK……………………………………………………………………………………………. 4
1.2.1 EXHAUST GAS CONTROL…………………………………………………………………………………………………… 4
1.2.2 CERTIFICATION LABEL AFFIXED POSITION……………………………………………………………………………………. 4
1.3 FOR YOUR SAFETY……………………………………………………………………………………………………………. 5
1.3.1 SIGNAL WORDS…………………………………………………………………………………………………………. 5
1.3.2 SAFETY INDICATORS…………………………………………………………………………………………………….. 6
1.4 APPLICABLE MODEL AND SERIAL NO………………………………………………………………………………………………. 7
1.5 GENERAL VIEW OF LIFT TRUCK………………………………………………………………………………………………….. 7
1.5.1 APPLICATION OF LIFT TRUCK……………………………………………………………………………………………… 7
1.5.2 DIRECTION OF LIFT TRUCK……………………………………………………………………………………………….. 8
1.6 UNITS OF MEASURE…………………………………………………………………………………………………………… 8
1.7 QUALIFICATIONS FOR OPERATION………………………………………………………………………………………………… 8
1.8 RUNNING IN NEW LIFT TRUCK…………………………………………………………………………………………………… 9
1.8.1 RUNNING IN NEW LIFT TRUCK……………………………………………………………………………………………… 9
1.8.2 MAINTENANCE FOR NEW LIFT TRUCK…………………………………………………………………………………………. 9
1.9 WARRANTY AND SERVICE……………………………………………………………………………………………………….. 9
1.9.1 PERIODICAL EXCHANGE PARTS……………………………………………………………………………………………… 9
1.9.2 USE OF GENUINE KOMATSU PARTS AND OILS…………………………………………………………………………………… 9
1.9.3 ENGINE MOUNTED ON THIS LIFT TRUCK………………………………………………………………………………………. 9
1.10 NECESSARY INFORMATION OF LIFT TRUCK…………………………………………………………………………………………. 10
1.10.1 MEMORANDUM (TO BE FILLED BY KOMATSU FORKLIFT DISTRIBUTOR)………………………………………………………………… 10
1.10.2 MODEL AND SERIAL NO. PLATE LOCATION……………………………………………………………………………………. 10
1.10.3 ENGINE SERIAL NO. PLATE OR STAMPING LOCATION……………………………………………………………………………. 11
1.10.4 HOUR METER LOCATION………………………………………………………………………………………………….. 11
CONTENTS…………………………………………………………………………………………………………………………. 12
SAFETY………………………………………………………………………………………………………………………………. 18
2. SAFETY………………………………………………………………………………………………………………………… 19
2.1 SAFETY LABEL………………………………………………………………………………………………………………. 19
2.1.1 SAFETY LABEL LOCATION CHART (FOR GENERAL, FOR EU)………………………………………………………………………… 19
2.1.2 SAFETY LABELS (FOR GENERAL, FOR EU)…………………………………………………………………………………….. 21
2.1.3 SAFETY LABEL LOCATION CHART (FOR USA)…………………………………………………………………………………… 27
2.1.4 SAFETY LABELS (FOR USA)……………………………………………………………………………………………….. 29
2.2 BASIC PRECAUTIONS………………………………………………………………………………………………………….. 33
2.2.1 FOLLOW RULES…………………………………………………………………………………………………………. 33
2.2.2 NEVER OPERATE THE BROKEN-DOWN LIFT TRUCK………………………………………………………………………………… 33
2.2.3 WEAR ADEQUATE CLOTHES AND SAFETY EQUIPMENT FOR OPERATION………………………………………………………………….. 34
2.2.4 FIRE EXTINGUISHER AND FIRST AID KIT…………………………………………………………………………………….. 34
2.2.5 CAUTIONS FOR SAFETY-RELATED EQUIPMENT…………………………………………………………………………………… 34
2.2.6 PRACTICE SUFFICIENTLY BEFORE OPERATION………………………………………………………………………………….. 34
2.2.7 JUMPING ON AND OFF FROM THE LIFT TRUCK IS STRICTLY PROHIBITED……………………………………………………………… 35
2.2.8 KEEP THE OPERATOR’S COMPARTMENT AND PLATFORM CLEAN AND TIDY……………………………………………………………….. 35
2.2.9 CAUTION WHEN WASHING LIFT TRUCK………………………………………………………………………………………… 35
2.2.10 TO AVOID BURN INJURY…………………………………………………………………………………………………. 36
2.2.11 FIRE PREVENTION……………………………………………………………………………………………………… 36
2.2.12 IF A FIRE BREAKS OUT…………………………………………………………………………………………………. 37
2.2.13 INSTALLATION OF FIRE EXTINGUISHER(IF EQUIPPED)………………………………………………………………………….. 37
2.2.14 DO NOT MODIFY THE LIFT TRUCK………………………………………………………………………………………….. 38
2.2.15 DO NOT REMOVE THE OVERHEAD GUARD AND LOAD BACKREST………………………………………………………………………. 38
2.2.16 SECURE SAFETY AT THE WORKING AREA……………………………………………………………………………………… 38
2.2.17 ENGINE EXHAUST GAS IS POISONOUS……………………………………………………………………………………….. 39
2.2.18 ASBESTOS CAUTION…………………………………………………………………………………………………….. 39
2.2.19 WINDOW WASHER CAUTION………………………………………………………………………………………………… 39
2.3 BEFORE STARTING OPERATION…………………………………………………………………………………………………… 40
2.3.1 START-UP INSPECTION…………………………………………………………………………………………………… 40
2.3.2 INSPECTION AND ADJUSTMENT BEFORE STARTING ENGINE CHECK THE FOLLOWINGS BEFORE STARTING THE ENGINE………………………………. 40
2.3.3 START-UP INSPECTION…………………………………………………………………………………………………… 41
2.4 TRAVELLING THE LIFT TRUCK…………………………………………………………………………………………………… 42
2.4.1 PREPARATION BEFORE TRAVELLING THE LIFT TRUCK…………………………………………………………………………….. 42
2.4.2 WHILE TRAVELING THE LIFT TRUCK…………………………………………………………………………………………. 43
2.4.3 STOPPING AND PARKING………………………………………………………………………………………………….. 49
2.4.4 TOWING………………………………………………………………………………………………………………. 49
2.5 LOAD HANDLING OPERATION…………………………………………………………………………………………………….. 50
2.6 PRECAUTIONS FOR INSPECTION AND MAINTENANCE……………………………………………………………………………………. 55
2.6.1 BE SURE TO PERFORM THE START-UP INSPECTION AND THE PERIODIC VOLUNTARY INSPECTION…………………………………………….. 55
2.6.2 PUT UP A WARNING SIGN DURING INSPECTION AND MAINTENANCE…………………………………………………………………… 55
2.6.3 KEEP THE WORKING AREA CLEAN AND TIDY……………………………………………………………………………………. 55
2.6.4 PRECAUTIONS BEFORE INSPECTION AND MAINTENANCE……………………………………………………………………………. 56
2.6.5 KEEP UNAUTHORIZED PEOPLE OFF…………………………………………………………………………………………… 56
2.6.6 USE OF RIGHT TOOLS AND EQUIPMENT……………………………………………………………………………………….. 56
2.6.7 CAUTIONS WHEN WORKING UNDER WORK EQUIPMENT………………………………………………………………………………. 56
2.6.8 AVOID GETTING CAUGHT UP BY THE MAST OR FALLING OFF……………………………………………………………………….. 57
2.6.9 BE CAREFUL OF BOILING COOLANT………………………………………………………………………………………….. 57
2.6.10 BE CAREFUL OF HIGH PRESSURE OIL……………………………………………………………………………………….. 58
2.6.11 BEWARE OF ROTATING COOLING FAN AND BELT………………………………………………………………………………… 58
2.6.12 PRECAUTIONS FOR INSTALLING RADIO CONTROL SYSTEM…………………………………………………………………………. 58
2.6.13 CAUTION WHEN REPAIRING THE ELECTRICAL SYSTEM……………………………………………………………………………. 58
2.6.14 CAUTIONS FOR USING COMPRESSED AIR FOR CLEANING………………………………………………………………………….. 59
2.6.15 CAUTIONS WHEN REPLACING THE SEAT………………………………………………………………………………………. 59
2.6.16 CAUTION WHEN HANDLING BATTERY…………………………………………………………………………………………. 59
2.6.17 STRICTLY FOLLOW THE INSTRUCTIONS SHOWN BELOW TO AVOID GENERATION OF SPARKS…………………………………………………. 59
2.6.18 CAUTION WHEN CHARGING A BATTERY……………………………………………………………………………………….. 60
2.6.19 CAUTION WHEN HANDLING TIRES…………………………………………………………………………………………… 60
2.6.20 CAUTION IN WASTE DISPOSAL…………………………………………………………………………………………….. 61
2.6.21 CAUTION AFTER INSPECTION AND REPAIR……………………………………………………………………………………. 61
2.6.22 PERIODIC INSPECTION OF SAFETY CRITICAL PARTS……………………………………………………………………………. 61
2.7 HOISTING AND TRANSPORTING THE LIFT TRUCK……………………………………………………………………………………… 62
2.7.1 CAUTION WHEN HOISTING THE LIFT TRUCK……………………………………………………………………………………. 62
2.7.2 CAUTIONS FOR LOADING AND UNLOADING THE LIFT TRUCK………………………………………………………………………… 63
2.8 STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)……………………………………………………. 64
2.8.1 LONGITUDINAL STABILITY………………………………………………………………………………………………… 64
2.8.2 CENTER OF GRAVITY OF A LOAD……………………………………………………………………………………………. 64
2.8.3 COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK………………………………………………………….. 65
2.8.4 ACTUAL CAPACITY………………………………………………………………………………………………………. 65
2.8.5 SERIAL NO. PLATE AND LOAD TABLE………………………………………………………………………………………… 66
2.8.6 INTRODUCTION OF OPTIONAL SAFETY DEVICE………………………………………………………………………………….. 68
2.9 TOWING……………………………………………………………………………………………………………………. 69
OPERATION……………………………………………………………………………………………………………………………. 70
3. OPERATION……………………………………………………………………………………………………………………… 71
3.1 GENERAL VIEW………………………………………………………………………………………………………………. 71
3.1.1 GENERAL VIEW OF LIFT TRUCK (FOR GENERAL)………………………………………………………………………………… 71
3.1.2 INSTRUMENTS AND CONTROLS (FOR GENERAL)………………………………………………………………………………….. 72
3.1.3 GENERAL VIEW OF LIFT TRUCK (FOR USA)……………………………………………………………………………………. 75
3.1.4 INSTRUMENTS AND CONTROLS (FOR USA)……………………………………………………………………………………… 76
3.2 EXPLANATION OF COMPONENTS…………………………………………………………………………………………………… 78
3.2.1 METER PANEL………………………………………………………………………………………………………….. 78
3.2.2 OPERATING DEVICES…………………………………………………………………………………………………….. 84
3.2.3 REMOVING AND INSTALLATION OF ATTACHMENTS………………………………………………………………………………… 88
3.3 OPERATION…………………………………………………………………………………………………………………. 91
3.3.1 START-UP INSPECTION…………………………………………………………………………………………………… 91
3.3.2 MOUNTING/DISMOUNTING AND OPERATING POSTURE ADJUSTMENT…………………………………………………………………….. 91
3.3.3 STARTING, GEAR SHIFTING, AND TRAVELING………………………………………………………………………………….. 97
3.3.4 STARTING AND STOPPING ON SLOPE………………………………………………………………………………………….105
3.3.5 INCHING TRAVEL………………………………………………………………………………………………………..106
3.3.6 TURNING………………………………………………………………………………………………………………106
3.3.7 OPERATION ON SNOWY AND FROZEN ROADS……………………………………………………………………………………..106
3.3.8 TEMPORARY STOPPING, PARKING AND STOPPING…………………………………………………………………………………107
3.3.9 LOAD HANDLING OPERATION………………………………………………………………………………………………..109
3.3.10 CHECKING AFTER OPERATION………………………………………………………………………………………………112
INSPECTION AND MAINTENANCE……………………………………………………………………………………………………………..114
4. INSPECTION AND MAINTENANCE……………………………………………………………………………………………………….115
4.1 INSPECTION AND MAINTENANCE…………………………………………………………………………………………………..115
4.2 START-UP INSPECTION…………………………………………………………………………………………………………115
4.2.1 CHECKING ABNORMALITIES DETECTED ON THE PREVIOUS DAY……………………………………………………………………….117
4.2.2 WALK AROUND A LIFT TRUCK……………………………………………………………………………………………….117
4.2.3 INSPECTION BY OPENING COVER AND HOOD…………………………………………………………………………………….120
4.2.4 CHECKING FROM THE OPERATOR SEAT…………………………………………………………………………………………125
4.2.5 CHECK BY SETTING THE STARTING SWITCH TO [ | ] (ON) POSITION………………………………………………………………..127
4.2.6 CHECKING WITH THE ENGINE STARTED………………………………………………………………………………………..131
4.2.7 CHECKING THE BRAKE ACCUMULATOR………………………………………………………………………………………….132
4.2.8 CHECKING WHILE TRAVELING SLOWLY…………………………………………………………………………………………133
4.2.9 CHECKING BY OPERATING THE WORK EQUIPMENT LEVER……………………………………………………………………………133
4.2.10 CHECKING OF SAFETY FUNCTION……………………………………………………………………………………………135
4.3 CHECKING AND REPORTING AFTER OPERATION………………………………………………………………………………………..137
4.4 SIMPLE MAINTENANCE………………………………………………………………………………………………………….138
4.4.1 GREASES AND FUEL………………………………………………………………………………………………………138
4.4.1.1 BASIC PRECAUTIONS………………………………………………………………………………………………..138
4.4.1.2 LUBRICANT LIST (FG40Z, FG35, FG40, FG45, FG50A, FG40ZU, FG40U, FG45U, FG50AU) (FOR GENERAL, FOR USA)………………………141
4.4.1.3 LUBRICANT LIST (FG40Z, FG35, FG40, FG45, FG50A) (FOR EU)……………………………………………………………..142
4.4.1.4 LUBRICANT LIST (FD40Z, FD35, FD40, FD45, FD50A, FD40ZU, FD40U, FD45U, FD50AU) (FOR GENERAL, FOR USA)………………………144
4.4.1.5 LUBRICANT LIST (FD40Z, FD35, FD40, FD45, FD50A) (FOR EU)……………………………………………………………..145
4.4.1.6 LUBRICANT LIST (FD40ZY, FD35Y, FD40Y, FD45Y, FD50AY)…………………………………………………………………147
4.4.2 AIR CLEANER ELEMENT INSPECTION AND CLEANING………………………………………………………………………………149
4.4.3 FUEL FILTER AIR BLEEDING (FD40Z, FD35, FD40, FD45, FD50A, FD40ZU, FD40U, FD45U, FD50AU)……………………………………….151
4.4.4 FUEL FILTER AIR BLEEDING (FD40Z, FD35, FD40, FD45, FD50A/*REF)……………………………………………………………..152
4.4.5 FUEL FILTER WATER DRAINING AND AIR BLEEDING (FD40ZY, FD35Y, FD40Y, FD45Y, FD50AY)…………………………………………….153
4.4.6 REPLACING TIRES……………………………………………………………………………………………………….154
4.4.7 ADJUSTING PARKING BRAKE LEVER OPERATING EFFORT……………………………………………………………………………156
4.4.8 REPLACING FUSE………………………………………………………………………………………………………..157
4.4.8.1 LIFT TRUCK FOR GASOLINE ENGINE, FOR LP GAS/GASOLINE (DUAL FUEL) TYPE, FOR LP GAS (SINGLE) TYPE (FOR GENERAL)……………….157
4.4.8.2 DIESEL ENGINE LIFT TRUCK (FOR GENERAL)……………………………………………………………………………..159
4.4.8.3 LIFT TRUCK FOR LP GAS/GASOLINE (DUAL FUEL) TYPE, FOR LP GAS (SINGLE) TYPE (FOR USA)……………………………………..161
4.4.8.4 DIESEL ENGINE LIFT TRUCK (FOR USA)…………………………………………………………………………………163
4.4.9 REPLACING BULBS……………………………………………………………………………………………………….165
4.4.10 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER (OTHER THAN FD40ZY, FD35Y, FD40Y, FD45Y, AND FD50AY)…………166
4.4.11 CHECKING FOR HARDENING OF ENGINE CONTROLLER MOUNT RUBBER AND LOOSE MOUNTING (OTHER THAN FD40ZY, FD35Y, FD40Y, FD45Y, AND FD50AY)….166
4.5 PROCEDURE FOR A DOWN BATTERY…………………………………………………………………………………………………167
4.6 RUNNING IN COLD WEATHER……………………………………………………………………………………………………..169
4.7 PROCEDURE WITH OVERHEATED ENGINE……………………………………………………………………………………………..171
4.8 OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY………………………………………………………………….173
4.9 ACTION TO TAKE IF THE FORK FAILS TO LOWER……………………………………………………………………………………..174
4.10 WASHING LIFT TRUCKS………………………………………………………………………………………………………..175
4.11 LONG-TERM STORAGE………………………………………………………………………………………………………….176
4.12 HOISTING LIFT TRUCK………………………………………………………………………………………………………..177
4.13 LOADING AND UNLOADING OF LIFT TRUCK………………………………………………………………………………………….178
4.14 INSPECTION AND MAINTENANCE SCHEDULE CHART…………………………………………………………………………………….179
4.15 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…………………………………………………………………………………185
4.16 SERVICE DATA………………………………………………………………………………………………………………186
TECHNICAL DATA………………………………………………………………………………………………………………………..198
5. TECHNICAL DATA………………………………………………………………………………………………………………….199
EMISSION CONTROL WARRANTY STATEMENT……………………………………………………………………………………………………..210
6. EMISSION CONTROL WARRANTY STATEMENT……………………………………………………………………………………………….211
6.1 EMISSION CONTROL WARRANTY STATEMENT (4D95)…………………………………………………………………………………….211
6.2 EMISSION CONTROL WARRANTY STATEMENT (TB45)…………………………………………………………………………………….215
EC DECLARATION OF CONFORMITY……………………………………………………………………………………………………………218
7. EC DECLARATION OF CONFORMITY……………………………………………………………………………………………………..219
7.1 EC DECLARATION OF CONFORMITY (FG35 – 50A-10)…………………………………………………………………………………..219
7.2 EC DECLARATION OF CONFORMITY (FD35 – 50A-10, FD35Y – 50Y-10)…………………………………………………………………….220
7.3 TIE-DOWN POSITIONS OF LIFT TRUCK……………………………………………………………………………………………..220
LPG FUEL SYSTEM……………………………………………………………………………………………………………………….222
8. LPG FUEL SYSTEM…………………………………………………………………………………………………………………223
8.1 CONTENTS OF THIS SECTION…………………………………………………………………………………………………….223
8.2 SAFETY LABEL……………………………………………………………………………………………………………….223
8.2.1 SAFETY LABEL LOCATION CHART…………………………………………………………………………………………….223
8.2.2 SAFETY LABEL………………………………………………………………………………………………………….224
8.3 BASIC PRECAUTIONS…………………………………………………………………………………………………………..225
8.4 OPERATION OF LP GAS LIFT TRUCK……………………………………………………………………………………………….226
8.4.1 GENERAL VIEW………………………………………………………………………………………………………….226
8.4.2 EXPLANATION OF COMPONENTS………………………………………………………………………………………………227
8.5 ADDITION OF FUEL (LP GAS)……………………………………………………………………………………………………231
8.5.1 ADDITION OF FUEL (LP GAS) BY REPLACING LP GAS CYLINDER…………………………………………………………………….231
8.5.1.1 LIFT TRUCK EQUIPPED WITH SWING BRACKET……………………………………………………………………………..231
8.5.1.2 LIFT TRUCK EQUIPPED WITH SWING-DOWN BRACKET…………………………………………………………………………235
8.5.1.3 LIFT TRUCK EQUIPPED WITH DOUBLE CYLINDER BRACKET (FOR GENERAL ONLY)……………………………………………………239
8.5.2 ADDITION OF FUEL (LP GAS) TO LP GAS CYLINDER MOUNTED ON LIFT TRUCK………………………………………………………….242
8.6 START-UP INSPECTION…………………………………………………………………………………………………………243
8.6.1 CHECK OF LP GAS CYLINDER INSTALLATION……………………………………………………………………………………243
8.6.2 CHECK OF CHARGE VALVE AND DISCHARGE VALVE………………………………………………………………………………..244
8.6.3 CHECK OF LP GAS LEVEL………………………………………………………………………………………………….244
8.6.4 CHECK OF HOT WATER HOSE JOINTS………………………………………………………………………………………….244
8.6.5 CHECK OF ELECTRIC WIRING……………………………………………………………………………………………….244
8.6.6 CHECK OF HIGH-PRESSURE PIPING FOR GAS LEAKAGE…………………………………………………………………………….245
8.6.7 CHECKING OF COOLANT LEVEL………………………………………………………………………………………………246
8.7 OPERATION………………………………………………………………………………………………………………….247
8.7.1 STARTING ENGINE WITH LP GAS…………………………………………………………………………………………….247
8.7.2 STARTING ENGINE IN COLD WEATHER…………………………………………………………………………………………250
8.7.3 CHANGING FUEL FROM LP GAS TO GASOLINE……………………………………………………………………………………253
8.7.3.1 CHANGING FUEL FROM LP GAS TO GASOLINE (FOR GENERAL)………………………………………………………………….253
8.7.3.2 CHANGING FUEL FROM LP GAS TO GASOLINE (FOR USA)……………………………………………………………………..255
8.7.4 CHANGING FUEL FROM GASOLINE TO LP GAS……………………………………………………………………………………257
8.7.4.1 CHANGING FUEL FROM GASOLINE TO LP GAS (FOR GENERAL)………………………………………………………………….257
8.7.4.2 CHANGING FUEL FROM GASOLINE TO LP GAS (FOR USA)……………………………………………………………………..259
8.7.5 STOPPING ENGINE DRIVEN WITH LP GAS………………………………………………………………………………………261
8.7.6 STOPPING ENGINE DRIVEN WITH GASOLINE…………………………………………………………………………………….262
8.8 SIMPLE MAINTENANCE………………………………………………………………………………………………………….263
8.8.1 TAR CHECK AND DRAINING OF VAPORIZER……………………………………………………………………………………..263
8.8.2 CLEANING OF LP GAS FILTER………………………………………………………………………………………………264
8.9 PARKING AND STORAGE…………………………………………………………………………………………………………265
8.10 INSPECTION AND MAINTENANCE SCHEDULE CHART…………………………………………………………………………………….266
8.11 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…………………………………………………………………………………267
8.12 SERVICE DATA………………………………………………………………………………………………………………268
ATTACHMENT……………………………………………………………………………………………………………………………270
9. ATTACHMENT……………………………………………………………………………………………………………………..271
9.1 OPERATION OF SIDE SHIFT……………………………………………………………………………………………………..271
9.1.1 ATTACHMENT MODEL PLATE LOCATION, SERIAL NO……………………………………………………………………………….271
9.1.2 SAFETY OF ATTACHEMENTS…………………………………………………………………………………………………272
9.1.3 SAFETY LABEL………………………………………………………………………………………………………….273
9.1.4 FEATURES OF ATTACHMENTS………………………………………………………………………………………………..275
9.1.5 GENERAL VIEW………………………………………………………………………………………………………….276
9.1.6 EXPLANATION OF COMPONENTS………………………………………………………………………………………………277
9.1.7 OPERATION…………………………………………………………………………………………………………….279
9.1.8 INSPECTION AND MAINTENANCE SCHEDULE CHART………………………………………………………………………………..281
9.1.9 MAINTENANCE WORK………………………………………………………………………………………………………282
OPTIONS………………………………………………………………………………………………………………………………284
10. OPTIONS……………………………………………………………………………………………………………………….285
10.1 OPERATION OF LOAD CHECKER WITH OVERLOAD ALARM…………………………………………………………………………………285
10.2 HANDLING CLAMP OPEN GUARD…………………………………………………………………………………………………..286
INDEX………………………………………………………………………………………………………………………………..288

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
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