Komatsu FORKLIFT TRUCK FB10D/14D/15D/18D-15 FD10D/14D/15D/18D-15 FD15HD/18HD-15 FG15S/18S-15 Parts Manual

SERIAL NUNBERS
FG1OD/14D/15D/18D
FG15HD/18H’D.
FD1OD/14D/15D/18D
FD15HD/18HD-15
FG15S/18S

-201031 and up ·
-220061 and up
-210241 and up
-230166 and up
-260001 and up

SERIAL NUNBERS
FG1OD/14D/15D/18D
FG15HD/18H’D.
FD1OD/14D/15D/18D
FD15HD/18HD-15
FG15S/18S

-201031 and up ·
-220061 and up
-210241 and up
-230166 and up
-260001 and up

1ENGINE RELATED PARTS AND ELECTRICAL SYSTEM FIGNO
ENGINE MOUNTING PARTS CFOR 4P) 1001
ENGINE MOUNTING PARTS CFOR 4P,UL-SPECl 1005
ENGINE MOUNTING PARTS (FOR HZOl ~1011
ENGINE MOUNTING PARTS (FOR Sl, ~ 1031
ENGINE MOUNTING PARTS (FOR 4FE1l 1051
ENGINE MOUNTING PARTS (FOR CZ40l 1061
:AIR CLEANER1_101
AIR CLEANER CFOR S) 1111′
AIR CLEANER (FOR 4P,H20,UL-SPEC) 1151
EXHAUST SYSTEM CFOR 4Pl , ~,:~1201

EXHAUST SYSTEM CFOR HZOl ,1211
EXHAUST SYSTEM CFOR S) : 1231
EXHAUST SYSTEM (FOR 4FE1l 1251
EXHAUST SYSTEM (FOR C240) 1261
RADIATOR {FOR 4P) – ,, – – , – : 1301
_RADIATOR <FOR H20), – – ,, : 13-1 1
RADIATOR (FOR 4FE1) ~:~:J321
RADIATOR (FOR C240) ~ : 1331
FUEL SYSTEM CFOR 4P>! 1401
FUEL SYSTEM (FOR 4P,UL-SPEC),,1403
FUEL SYSTEM CFOR H20) , : : ~ 1411
FUEL SYSTEM (FOR H20 ,UL-SPEC) ~ 1413
FUEL SYSTEM CFOR S) : : :,r J 431
FGCD>10,14,15,18 1
CONTENTS
FIGNO
FUEL SYSTEM CFOR 4FE1) 1451
FUEL SYSTEM (FOR C240) 1461
FUEL SYSTEM CFOR C240,UL-SPEC) 1463
ELECTRICAL SYSTEM CFOR 4P) (1/3) 1501
ELECTRICAL SYSTEM CFOR 4PJ (2/3) 1502
ELECTRICAL SYSTEM CFOR 4P) C3/3)~1503
ELECTRICAL SYSTEM CFOR H20) (1/3)~1511
ELECTRICAL SYSTEM CFOR H20) C2/3) ~1512
ELECTRICAL SYSTEM (FOR H20) (3/3) 1513
ELECTRICAL SYSTEM CFOR 4FE1,C240) (1/3) ~1601
ELECTRICAL SYSTEM CFOR 4FE1,C240) C2/3) ~ 1602
ELECTRICAL SYSTEM <FOR 4FE1,C240) (3/3)1603
2CLUTCH,TORQUE CONVERTER AND TRANSMISSION
DRY CLUTCH <FOR 4P) 2□01
DRY CLUTCH (FOR 4FE1)2□ 11
DRY CLUTCH (FOR C240) 2021
TORQUE CONVERTER CFOR 4P) 2101
TORQUE CONVERTER <FOR 4FE1) 2111
TORQUE CONVERTER CFOR H20,C240) ~ 2121
DIRECT DRIVE TRANSMISSION (1/3) 2201
DIRECT DRIVE TRANSMISSION (2/3) 2202
DIRECT DRIVE TRANSMISSION (3/3) 2203
TORQFLOW DRIVE TRANSMISSION (1/2) 2301
TORQFLOW DRIVE TRANSMISSION (2/2) 2302
2 FGCD)10,14,15,18
CONTENTS
FIGNO
TORQFLOW DRIVE TRANSMISSION VALVE (FOR 4P,4FE1>~ii 2401
TORQFLOW DRIVE TRANSMISSION VALVE CFOR H20,C240) ~ -~2411
TRANSMISSlON PIPING – – – ~ 2501
TRANSMISSION PIPING CFOR S) ‘2503
3DIFFERENTIAL,AXLE AND WHEELS
DIFFERENTIAL GEAR CFOR H> “‘-;’3151
STEERING AXLE (FOR S) (1 /2) – ‘ ‘; ~-~’ ‘ ‘3351
STEERING AXLE <FOR S) (2/2) – – ‘ ~’~’ ”’3352
FRONT WHEEL C UL-S PE C) ; ; ‘~ – ‘, – 3 40 3
FRONT WHEEL CFOR S) = 9-, : : -e3405
FRONT WHEEL CFOR 10T-1 4T :ELASTIC CUSHIONl COP) ~: ~ 3410
FRONT WHEEL CFOR 1,5T-1BT:ELASTIC CUSHION) (OP) ” -f~3415
FRONT WHEEL <DOUBLE TIRE> COP>~3420
REAR WHEELD – 3501
REAR WHEEL <FOR S) ~ ~ – -:3505
REAR WHEEL (FOR 10T-1 a :ELASTIC CUSHION) COP) ,;3535
BRAKE SYSTEM -; =- — ;-:;a3701
FG CD)10 ,14,15 ,18 3
CONTENTS
4STEERING AND CONTROL SYSTEM FIGNO
STEERING WHEEL4 □ 01
STEERING WHEEL (FOR UL-SPEC) 4005
STEERING COLUMN4101
STEERING GEAR BOX 4151
STEERING LINKAGE4201
STEERING LINKAGE CFOR S>4205
TRANSMISSION SHIFT LEVER <FOR C) 4301
TRANSMISSION SHIFT LEVER CFOR T> CLH) 4351
BRAKE AND CLUTCH PEDAL (FOR DIRECT DRIVE) 4401
BRAKE AND INCHING PEDAL CFOR TORQFLOW DRIVE) 4451
MASTER CYLINDER4501
ACCELERATOR PEDAL CFOR 4P)4601
)_ ACCELERATOR PEDAL CFOR H2 □ >4611
ACCELERATOR PEDAL (FOR 4FE1>4651
ACCELERATOR PEDAL (FOR C24□ >~4661
BRAKE PIPING4701
PARKING BRAKE LEVER~4B01
5FRAHE AND BODY
FRAME 5001
FRAME (FORS) 5005
OUTER PANEL5101
OUTER PANEL (FOR S)5105
OUTER PANEL 5121
OUTER PANEL CFOR S)5125
4 FGCD)10,14,15,18
CONTENTS
OUTER PANEL CFOR INSULATOR) 5201
OUTER PANEL CFOR INSULATOR,Sl 5301
OPERATOR’S SEAT:5401
OPERATOR’S SEAT (FOR UL-SPEC) 5405
HEAD GUARD , -~- , ~_5501
HEAD GUARD CFOR H>_, ~ _ 5511
HEAD GUARD CFOR S>5551
NAME PLATE CFOR G>~701
NAME PLATE CFOR S> ~5703
NAME PLATE (FOR G,UL-SPEC)5705
NAME PLATE (FOR 0)5711
NAME PLATE <FOR D,UL-SPEC) , ~5751
6WORK EQUIPMENT AND IT’S CONTROL SYSTEM
HYD~AULIC PUMP CFOR 4P,H2 □ ,4FE1) 6001
HYDRAULIC PUMP CFOR C24□>6 □ 21
2-SPOOL CONTROL VALVE , , , 6101
3-SPOOL CONTROL VALVE CFOR UL-SPEC) 6151
2-SPOOL CONTROL VALVE LEVER~6201
3-SPOOL CONTROL VALVE LEVER (FOR UL-SPEC>6251
LIFT CYLINDER ~6301
TILT CYLINOER 6331
POWER STEERING CYLINDER i ~’ 6361
HYDRAULIC PIPING (1/4) <FOR 4P,H20>6401
HYDRAULIC PIPING (2/4) (FOR 4P,H2 □ >6402
FGCD)10,14,15,18 5
CONTENTS
FIGNO
HYDRAULIC PIPING (3/4) (FOR 4P,H2□)”’, 6403
– HYDRAULIC PIPING C4/4) (FOR 4P,H2Dl ;~6404
HYDRAULIC PIPING <1/4) (FOR 4FE1,C240) ; ~ 6501
HYDRAULIC PIPING (2/4) CFOR 4FE1,C240) 6502
HYDRAULIC PIPING C3/4l CFOR 4FE1 ,C240l ‘ 6503
HYDRAULIC PIPING (4/4) (FOR 4FE1,C240l ~6504
OUTER MAST 6~01
INNER MAST ~6602
MAST PIPIN{;~ -~6603
OUTER MAST ~;6611
INNERMAST6612
MAST PIPING 6613
OUTER MAST CFOR S>6651
INNER MAST (FORS) ~; c6652
MAST PIPING CFOR S>6653
FORK CARRIAGE CZ-ROLLER) CB-TYPE) ~6701
FORK CARRIAGE C3-ROLLERl CB-TYPE) 6711
FORK CARRIAGE CZ-ROLLERl CC-TYPEl ;~ 6721
FORK CARRIAGE CZ-ROLLER) CFOR Sl~6725
FORK CARRIAGE C3-ROLLERl CC-TYPE) ~6731
FORK CARRIAGE (3-ROLLER) CFOR S)6735
BACK REST ~ 6801
BACK REST CFOR UL-SPEC) 6851
FORK , , 6901
6 FG(D)10,14,15,18
CONTENTS
KKIT AND INDEX FIGNO
KIT K
NUMERICAL INDEX
FGCD}