Komatsu FORKLIFT TRUCK FD200-7 FD250-7 Shop Manual SEN06609-02 PDF

Description

Komatsu FORKLIFT TRUCK FD200-7 FD250-7 Shop Manual SEN06609-02 – PDF DOWNLOAD

FILE DETAILS:

Komatsu FORKLIFT TRUCK FD200-7 FD250-7 Shop Manual SEN06609-02 – PDF DOWNLOAD

Language : English
Pages :338
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu FORKLIFT TRUCK FD200-7 FD250-7 Shop Manual SEN06609-02 – PDF DOWNLOAD

SERIAL NUMBERS FD200- 2601
FD250- 3601 and up

Foreword

This manual describes the correct procedure for inspection, maintenance and troubleshooting in order to maintain the performance of lift trucks and secure workers’ safety. Utilize this manual sufficiently for higher services

TABLE OF CONTENTS:

Komatsu FORKLIFT TRUCK FD200-7 FD250-7 Shop Manual SEN06609-02 – PDF DOWNLOAD

SERIAL NUMBERS FD200- 2601
FD250- 3601 and up

Cover 1
10 Outline 7
Specifications 8
Safety items for maintenances 12
Standard tightening torque table 19
How to use Loctite 24
20 Testing and adjusting 25
Service data 26
Replace fuel filter 27
TORQFLOW transmission case 30
Drive axle and brake 31
Adjust accelerator pedal 38
Adjust parking brake 38
Measure lift and tilt cylinder drift (Lift truck with fork specification) 39
Lubrication points 40
Cooling system 41
Check and replace alternator belt 42
Check and replace auto-tensioner 44
Hydraulic tank 46
Adjust mast 47
Air bleeding procedure 48
Specified fuels and lubricants 49
Lamp display of KOMTRAX terminal 50
Brake accumulator 56
Work equipment accumulator 60
30 Removal and installation 63
Weight table 64
Remove and install units 65
Engine 67
Torque converter and transmission 71
Mast 75
Lift cylinder 76
Removal and installation of KOMTRAX terminal 77
Battery 83
Wheel 84
40 Disassembly and assembly 89
Torque converter 90
TORQFLOW transmission 99
Transmission control valve112
Drive axle and brake114
Brake valve134
Steering axle137
Parking brake140
Steering valve141
Hydraulic pump157
Work equipment control valve158
Mast160
Lift cylinder164
Tilt cylinder165
Power steering cylinder167
Side shift cylinder168
Disassemble lift cylinder and tilt cylinder169
50 Maintenance standard177
Torque converter178
TORQFLOW transmission180
Transmission control valve183
Differential184
Disc brake185
Steering axle186
Power steering cylinder187
Brake valve188
Work equipment control valve189
Lift cylinder190
Tilt cylinder191
Mast, fork carriage, and fork192
60 Structure and function193
Torque converter194
TORQFLOW transmission195
Automatic transmission197
Drive axle and brake205
Steering system206
Steering axle210
Work equipment211
Meter panel216
Electric circuit diagram(1/2)219
Electric circuit diagram (2/2)220
Hydraulic circuit diagram222
70 Yearly inspection criteria223
80 Troubleshooting237
Check functions of troubleshooting tools and failure codes239
Failure codes table245
Electrical-system failure code record display function (only for interlock controller system)247
Troubleshooting by failure code (only for interlock controller system)255
Failure code [–/AA10NX] Air Filter Clogging255
Failure code [–/AB00MA] Alternator: Malfunction256
Failure code [–/B@BAZG] Engine Oil: Low Oil Pressure, Speed Derated258
Failure code [–/B@BCZK] Coolant: Low Level260
Failure Code [–/B@CENS] Torque Converter Oil: Overheat261
Failure code [12/DDK6KA] FNR Lever: Open circuit262
Failure code [12/DDK6KY] FNR Lever : Hot Short Circuit266
Failure code [15/7REXKA] Seat Switch: Open Circuit269
Failure code [15/7REXKY] Seat Switch: Hot Short Circuit272
Failure code [27/AB00KY] Alternator R Signal Circuit: Hot Short Circuit276
Failure code [27/AB00KZ] Alternator R Signal Circuit: Open Circuit or Grounding Fault278
Failure code [35/D110KB] Battery Relay: Grounding Fault280
Failure code [37/DW9NLK] Unload Solenoid: Feedback Signal: Inconsistency283
Failure code [39/D140KB] Starting Motor Relay: Grounding Fault286
Failure code [39/D140KY] Starting Motor Relay: Hot Short Circuit288
Failure code [47/D161KA] Backup Alarm Buzzer & Backup Lamp: Open Circuit290
Failure code [47/D161KB] Backup Alarm Buzzer & Backup Lamp Relay: Grounding Fault292
Failure code [47/D161KY] Backup Alarm Buzzer & Backup Lamp Relay: Hot Short Circuit294
Failure code [48/DV00KB] Alarm Buzzer: Grounding Fault296
Failure code [48/DV00KY] Alarm Buzzer: Hot Short Circuit297
Failure code [52/DBM0KK] Interlock Controller: Power Supply Voltage Drop298
Failure code [53/DBM2KK] Interlock Controller: Load Power Supply Voltage Drop300
Failure code [54/7REHKA] Accessory Input Circuit 2 (KEY_ACC_SIGNAL): Open Circuit302
Failure code [56/7REAKA] Accessory Input Circuit 1 (KEY_SIGNAL): Open Circuit305
Failure code [62/DB2RKR] CAN Communication (Between Interlock Controller and Engine Controller): Communication Error (Target Component System Error)308
Failure code [63/DBM000] Interlock Controller: Memory Error311
Failure code [63/DBM0KT] Interlock Controller: Memory Error312
Failure code [64/DW9KKA] Forward Solenoid Valve: Open Circuit314
Failure code [64/DW9KKB] Forward Solenoid Valve: Grounding Fault316
Failure code [64/DW9KKY] Forward Solenoid Valve: Hot Short Circuit318
Failure code [65/DW9LKA] Reverse Solenoid Valve: Open Circuit320
Failure code [65/DW9LKB]Reverse Solenoid Valve: Grounding Fault322
Failure code [65/DW9LKY] Reverse Solenoid Valve: Hot Short Circuit324
Failure code [66/DH20KA] Torque Converter Oil Temperature Sensor: Open Circuit325
Failure code [66/DH20KB] Torque Converter Oil Temperature Sensor: Grounding Fault326
Failure code [67/DBM1KA] Interlock Controller Select Line: Open Circuit327
Failure code [67/DBM1KB] Interlock Controller Select Line: Grounding Fault328
Failure code [68/D1G1KA] Unload Solenoid Relay: Open Circuit330
Failure code [68/D1G1KB] Unload Solenoid Relay: Grounding Fault332
Failure code [68/D1G1KY] Unload Solenoid Relay: Hot Short Circuit334
Index335

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S.M 24/12/24