Komatsu Forklift Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FD20-17 FD20H-17 Operation & Maintenance Manual TEN00711-10 PDF

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Komatsu Forklift Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FD20-17 FD20H-17 Operation & Maintenance Manual TEN00711-10 – PDF DOWNLOAD

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Komatsu Forklift Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FD20-17 FD20H-17 Operation & Maintenance Manual TEN00711-10 – PDF DOWNLOAD

Language : English
Pages : 275
Downloadable : Yes
File Type : PDF
Size: 7.86 MB

DESCRIPTION:

Komatsu Forklift Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FD20-17 FD20H-17 Operation & Maintenance Manual TEN00711-10 – PDF DOWNLOAD

FG10-21 FG15-21 FG18-21
FG15H-21 FG18H-21
FD10-21 FD15-21 FD18-21
FG20-17 FG25-17
FG20H-17 FG25H-17 FG30-17 FG35A-17
FG20N-17 FG25N-17 FG30N-17
FD20-17 FD25-17 FD30-17
FD20H-17 FD25H-17 FD30H-17 FD35A-17

1. INTRODUCTION
1.1 ABOUT THIS MANUAL
This manual describes procedures for proper operation, inspection, and maintenance of this lift truck, and rules you
must follow for your safety.
Some actions involved in operation and maintenance of the lift truck can cause a serious accident if they are not
done in the manner described in this manual.

This manual describes fundamental prohibitions and precautions for operations, inspections, and maintenance of this lift truck.
Failure to follow these instructions will result in a serious bodily injury or damage.
Operators and service staffs must follow the followings before conducting operations, inspections, and maintenance of this lift truck.
Operators must understand this manual for conducting safety control of this lift truck.
• Read this manual carefully and understand it fully.
• Make sure you fully understand the instructions and safety indicators of this manual.
• For the lift truck equipped with options, read also “OPTIONS”.
Be sure to store this manual in the designated location for the Operation and Maintenance Manual as shown below, so that it will
be avail for the concerned persons repeatedly as needed.
If this manual has been lost or has become dirty or worn and cannot be read, request a replacement manual from your KOMATSU
FORKLIFT distributor.
When you transfer this lift truck to others, make sure to attach this manual together.
Continuing improvements in the design of this lift truck may not be reflected in this manual. Consult Komatsu Ltd. FORKLIFT
COMPANY or your KOMATSU FORKLIFT distributor for the latest available information on your lift truck or for questions
regarding information in this manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu Forklift Truck FG10-21 FG15H-21 FD10-21 FG20-17 FG20H-17 FG20N-17 FD20-17 FD20H-17 Operation & Maintenance Manual TEN00711-10 – PDF DOWNLOAD

COVER…………………………………………………………………………….. 1
INTRODUCTION………………………………………………………………………. 2
1. INTRODUCTION………………………………………………………………… 3
1.1 ABOUT THIS MANUAL……………………………………………………….. 3
1.2 FOR YOUR SAFETY…………………………………………………………. 4
1.3 APPLICABLE MODEL AND SERIAL No……………………………………………. 6
1.4 GENERAL VIEW OF LIFT TRUCK……………………………………………….. 6
1.5 UNITS OF MEASURE………………………………………………………… 7
1.6 QUALIFICATION FOR OPERATION………………………………………………. 7
1.7 RUNNING IN NEW LIFT TRUCK………………………………………………… 7
1.8 WARRANTY AND SERVICE…………………………………………………….. 7
1.9 NECESSARY INFORMATION OF LIFT TRUCK……………………………………….. 8
CONTENTS………………………………………………………………………….. 10
1. INTRODUCTION 1-1…………………………………………………………….. 10
2. SAFETY 2-1………………………………………………………………….. 10
3. OPERATION 3-1……………………………………………………………….. 11
4. INSPECTION AND MAINTENANCE 4-1………………………………………………… 12
5. TECHNICAL DATA 5-1…………………………………………………………… 12
6. EC DECLARATION OF CONFORMITY 6-1………………………………………………. 12
7. LPG FORK LIFT 7-1……………………………………………………………. 12
8. CNG LIFT TRUCKS 8-1………………………………………………………….. 13
9. ATTACHMENT 9-1………………………………………………………………. 14
10. OPTIONS 10-1……………………………………………………………….. 14
11. INDEX 11-1…………………………………………………………………. 14
SAFETY……………………………………………………………………………. 16
2. SAFETY……………………………………………………………………… 17
2.1 SAFETY LABEL……………………………………………………………. 17
2.2 FIRE PREVENTION…………………………………………………………. 23
2.3 BASIC PRECAUTIONS……………………………………………………….. 31
2.4 BEFORE STARTING OPERATION………………………………………………… 38
2.5 TRAVELING THE LIFT TRUCK…………………………………………………. 40
2.6 LOAD HANDLING OPERATION………………………………………………….. 48
2.7 PRECAUTIONS FOR INSPECTION AND MAINTENANCE…………………………………. 53
2.8 HOISTING AND TRANSPORTING THE LIFT TRUCK…………………………………… 60
2.9 STRUCTURE AND STABILITY OF THE LIFT TRUCK (TO PREVENT LIFT TRUCK FROM TIPPING)…. 61
OPERATION…………………………………………………………………………. 66
3. OPERATION…………………………………………………………………… 67
3.1 GENERAL VIEW……………………………………………………………. 67
3.2 EXPLANATION OF COMPONENTS………………………………………………… 70
3.3 OPERATION………………………………………………………………. 83
INSPECTION AND MAINTENANCE…………………………………………………………..104
4. INSPECTION AND MAINTENANCE…………………………………………………….105
4.1 ABOUT INSPECTION AND MAINTENANCE…………………………………………..105
4.2 START-UP INSPECTION………………………………………………………105
4.3 CHECKING AND REPORTING AFTER OPERATION……………………………………..127
4.4 SIMPLE MAINTENANCE……………………………………………………….128
4.5 PROCEDURE FOR A DOWN BATTERY………………………………………………146
4.6 RUNNING IN COLD WEATHER…………………………………………………..148
4.7 ACTION IN ENGINE OVERHEATING………………………………………………150
4.8 OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY……………….151
4.9 ACTION TO TAKE IF THE FORK FAILS TO LOWER…………………………………..152
4.10 PRECAUTIONS WHEN TOWING VEHICLE OR IT IS TOWED IN EMERGENCY………………….153
4.11 WASHING LIFT TRUCK………………………………………………………155
4.12 LONG-TERM STORAGE……………………………………………………….156
4.13 HOISTING LIFT TRUCK……………………………………………………..157
4.14 LOADING AND UNLOADING OF LIFT TRUCK……………………………………….158
4.15 INSPECTION AND MAINTENANCE SCHEDULE CHART………………………………….159
4.16 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS………………………………165
4.17 SERVICE DATA……………………………………………………………166
TECHNICAL DATA……………………………………………………………………..174
5. TECHNICAL DATA……………………………………………………………….175
EC DECLARATION OF CONFORMITY…………………………………………………………188
6. EC DECLARATION OF CONFORMITY…………………………………………………..189
6.1 EC DECLARATION OF CONFORMITY (FG(D)10 – 18-21)………………………………189
6.2 EC DECLARATION OF CONFORMITY (FG(D)20 – 35A-17)……………………………..190
6.3 EC DECLARATION OF CONFORMITY (FD20 – 35A-17)………………………………..191
6.4 TIE-DOWN POSITIONS OF LIFT TRUCK…………………………………………..191
LPG FORK LIFT………………………………………………………………………192
7. LPG FORK LIFT………………………………………………………………..193
7.1 CHAPTER CONTENTS…………………………………………………………193
7.2 SAFETY LABELS……………………………………………………………193
7.3 BASIC PRECAUTIONS………………………………………………………..194
7.4 OPERATING THE LPG FORKLIFT………………………………………………..196
7.5 REFUELING (LP GAS)……………………………………………………….201
7.6 PRESTART INSPECTION………………………………………………………213
7.7 OPERATING……………………………………………………………….217
7.8 BASIC MAINTENANCE………………………………………………………..228
7.9 PARKING, DISUSE, STORAGE………………………………………………….229
7.10 INSPECTION AND MAINTENANCE SCHEDULE……………………………………….230
7.11 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS………………………………231
7.12 SERVICE DATA……………………………………………………………232
CNG LIFT TRUCKS…………………………………………………………………….234
8. CNG LIFT TRUCKS………………………………………………………………235
8.1 ABOUT THIS SECTION……………………………………………………….235
8.2 BASIC PRECAUTIONS………………………………………………………..236
8.3 ACTIONS TAKEN DURING FAILURE………………………………………………237
8.4 SAFETY LABEL…………………………………………………………….238
8.5 OPERATION OF CNG LIFT TRUCK……………………………………………….239
8.6 OPERATION……………………………………………………………….241
8.7 CNG REFILLING……………………………………………………………243
8.8 MAINTENANCE WORK…………………………………………………………244
8.9 CHECKING THE CNG CYLINDER AND ITS ACCESSORIES……………………………….245
ATTACHMENT…………………………………………………………………………246
9. ATTACHMENT…………………………………………………………………..247
9.1 OPERATION OF SIDE SHIFT…………………………………………………..247
OPTIONS……………………………………………………………………………260
10. OPTIONS…………………………………………………………………….261
10.1 HANDLING OF LOAD CHECKER WITH OVERLOAD ALARM……………………………….261
10.2 HANDLING OF MAST TILT ANGLE METER + AUTO STOP FUNCTION………………………262
10.3 HANDLING OF LASER LIFT HEIGHT SENSOR………………………………………263
10.4 TRAVEL SPEED LIMITER…………………………………………………….267
10.5 HANDLING CLAMP OPEN GUARD………………………………………………..268
INDEX……………………………………………………………………………..270
INDEX………………………………………………………………………….271

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
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