Komatsu Galeo BR380JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

Description

Komatsu Galeo BR380JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

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DESCRIPTION:

Komatsu Galeo BR380JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

SERIAL NUMBERS 1201 and-1up

FOREWORD :

This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.

TABLE OF CONTENTS:

Komatsu Galeo BR380JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

FOREWORD 1- 1
FOREWORD 1- 2
SAFETY INFORMATION 1- 5
INTRODUCTION 1- 7
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1- 7
BREAKING IN THE NEW MACHINE 1- 7
NECESSARY INFORMATION 1- 8
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE 1- 8
ENGINE SERIAL NO. PLATE AND POSITION 1- 8
POSITION OF SERVICE METER 1- 9
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR 1- 9
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 5
POSITIONS OF SAFETY PICTOGRAMS 2- 6
SAFETY LABELS 2- 7
GENERAL PRECAUTIONS 2- 15
PRECAUTIONS FOR OPERATION 2- 23
STARTING ENGINE 2- 23
OPERATION 2- 25
CRUSHING OPERATION 2- 28
TRANSPORTATION 2- 31
BATTERY 2- 32
TOWING 2- 34
PRECAUTIONS FOR MAINTENANCE 2- 35
OPERATION 3- 1
GENERAL VIEW 3- 2
GENERAL VIEW OF MACHINE 3- 2
GENERAL VIEW OF CONTROLS AND GAUGES 3- 3
EXPLANATION OF COMPONENTS 3- 7
MACHINE MONITOR 3- 7
SWITCHES 3- 32
CONTROL LEVERS 3- 41
OPTION-RELATED SWITCHES 3- 42
CAP, COVER WITH LOCK 3- 44
REVOLVING WARNING LAMP 3- 46
ELECTRIC POWER TAKEOFF 3- 47
FUSIBLE LINK 3- 49
CONTROLLERS 3- 49
FUSE 3- 49
TOOL BOX 3- 50
OPERATION 3- 51
CHECK BEFORE STARTING ENGINE 3- 51
STARTING ENGINE 3- 70
OPERATIONS AND CHECKS AFTER STARTING ENGINE 3- 74
STOPPING ENGINE 3- 79
CHECK AFTER STOPPING ENGINE 3- 79
MACHINE OPERATION 3- 80
STEERING MACHINE 3- 86
1 – 10
.
FOREWORD CONTENTS
OPERATION OF WORK EQUIPMENT 3- 88
CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK 3- 97
CHECK AFTER FINISHING WORK 3- 97
LOCKING 3- 98
RUN-IN OPERATION OF JAW CRUSHER 3- 99
PRECAUTIONS WHEN OPERATING JAW CRUSHER 3-101
EFFICIENT USE OF JAW CRUSHER 3-105
SCOPE OF WORKS USING MOBILE CRUSHER 3-111
PROHIBITIONS FOR OPERATION 3-119
PRECAUTIONS WHEN TRAVELING UP OR DOWNHILLS 3-121
TRANSPORTATION 3-122
TRANSPORTATION PROCEDURE 3-122
LOADING, UNLOADING WORK 3-122
LIFTING MACHINE 3-128
COLD WEATHER OPERATION 3-129
PRECAUTIONS FOR LOW TEMPERATURE 3-129
AFTER COMPLETION OF WORK 3-131
AFTER COLD WEATHER 3-131
LONG-TERM STORAGE 3-132
BEFORE STORAGE 3-132
DURING STORAGE 3-132
AFTER STORAGE 3-132
STARTING MACHINE AFTER LONG-TERM STORAGE 3-132
TROUBLESHOOTING 3-133
AFTER RUNNING OUT OF FUEL 3-133
PHENOMENA THAT ARE NOT FAILURES 3-133
METHOD OF TOWING MACHINE 3-134
IF BATTERY IS DISCHARGED 3-135
OTHER TROUBLE 3-138
MAINTENANCE 4- 1
GUIDE TO MAINTENANCE 4- 2
OUTLINE OF SERVICE 4- 4
HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT 4- 4
RELATING TO ELECTRIC SYSTEM 4- 7
OUTLINE OF HYDRAULIC EQUIPMENT 4- 7
AIR-BLEEDING FROM HYDRAULIC CIRCUIT 4- 8
WEAR PARTS 4- 9
WEAR PARTS LIST 4- 9
JAW CRUSHER RELATED PARTS 4- 10
PRIMARY CONVEYOR RELATED PARTS 4- 12
RECOMMENDED FUEL, COOLANT AND LUBRICANTS 4- 13
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL 4- 15
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 16
CRUSHER ACCESSORY TOOLS 4- 16
TORQUE LIST 4- 18
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4- 19
SAFETY CRITICAL PARTS 4- 19
MAINTENANCE SCHEDULE CHART 4- 20
MAINTENANCE SCHEDULE CHART 4- 20
1 – 11
.
CONTENTS FOREWORD
SERVICE PROCEDURE 4- 22
INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY) 4- 22
INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY) 4- 22
WHEN REQUIRED 4- 23
CHECK BEFORE STARTING 4- 66
EVERY 10 HOURS SERVICE 4- 67
EVERY 100 HOURS SERVICE 4- 68
EVERY 250 HOURS SERVICE 4- 70
EVERY 500 HOURS SERVICE 4- 74
EVERY 1000 HOURS SERVICE 4- 79
EVERY 2000 HOURS SERVICE 4- 83
EVERY 4000 HOURS SERVICE 4- 85
EVERY 5000 HOURS SERVICE 4- 86
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
GENERAL PRECAUTIONS 6- 2
PRECAUTIONS RELATED TO SAFETY 6- 2
ATTACHMENTS, OPTIONS 6- 3
ATTACHMENTS, OPTIONS CHART 6- 3
METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS 6- 3
RADIO CONTROL UNIT 6- 4
ON USE OF RADIO CONTROL UNIT 6- 4
DIRECTIONS FOR USE 6- 7
REMOTE CONTROL OPERATION 6- 11
MUCK DISCHARGE CONVEYOR 6- 19
PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR 6- 19
PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR 6- 20
GREASING MUCK DISCHARGE CONVEYOR 6- 23
CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR 6- 24
FAILURES AND CORRECTIVE ACTIONS 6- 26
WEARING PARTS 6- 28
SPECIFICATIONS 6- 29
M-TYPE CHUTE 6- 30
METHOD OF OPERATION 6- 30
BELT CONVEYOR PROTECTIVE PLATE 6- 31
GRIZZLY BAR OPENING 6- 33
HANDLING MACHINES EQUIPPED WITH KOMTRAX 6- 34
BASIC PRECAUTIONS 6- 34
MACHINES THAT CAN INSTALL ATTACHMENTS 6- 35
NAMES OF CONTROL PANEL SWITCHES 6- 35
HYDRAULIC POWER TAKEOFF PORT 6- 35
ATTACHMENT PORT 6- 36
PROCEDURE FOR CONNECTING OPTIONS 6- 37
HYDRAULIC VIBRATORY SIEVE 6- 39
SPECIFICATION 6- 39
GENERAL VIEW 6- 39
CAUTIONS TO BE NOTED FOR SAFETY 6- 40
CONNECTING METHOD TO MACHINE BODY 6- 40
PRECAUTIONS DURING OPERATION 6- 40
1 – 12
FOREWORD CONTENTS
HYDRAULIC SECONDARY CONVEYOR 6- 41
SPECIFICATIONS 6- 41
GENERAL VIEW 6- 41
INCLINED LEG CONNECTING METHOD 6- 43
LIFTING METHOD 6- 44
CONNECTING METHOD TO MACHINE BODY 6- 44
PRECAUTIONS ON OPERATION 6- 44
INSPECTION, MAINTENANCE AND ADJUSTMENT 6- 45
TROUBLES AND CORRECTIVE ACTIONS 6- 47
CONSUMABLE PARTS OF HYDRAULIC SECONDARY CONVEYOR 6- 49
SPRINKLER 6- 51
EXPLANATIONS FOR COMPONENT PARTS 6- 51
HOW TO USE SPRINKLER 6- 52
INSPECTION AND MAINTENANCE 6- 55
INDEX 7- 1

KOMATSU GALEO BR380JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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