Komatsu Galeo BR550JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

Description

Komatsu Galeo BR550JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Galeo BR550JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

SERIAL NUMBERS 1001 a1nd up

FOREWORD:

• This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance.
• Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.

TABLE OF CONTENTS:

Komatsu Galeo BR550JG-1 Mobile Crusher Operation & Maintenance Manual – PDF DOWNLOAD

FOREWORD 1- 1
FOREWORD 1- 2
SAFETY INFORMATION 1- 5
INTRODUCTION 1- 7
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1- 7
NECESSARY INFORMATION 1- 8
MACHINE SERIAL NO. PLATE AND POSITION 1- 8
ENGINE SERIAL NO. PLATE AND POSITION 1- 8
POSITION OF SERVICE METER 1- 9
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR 1- 9
SAFETY 2- 1
SAFETY 2- 2
SAFETY LABELS 2- 5
POSITIONS OF SAFETY PICTOGRAMS 2- 6
SAFETY LABELS 2- 7
GENERAL PRECAUTIONS 2- 12
PRECAUTIONS FOR OPERATION 2- 19
STARTING ENGINE 2- 19
OPERATION 2- 21
CRUSHING OPERATION 2- 24
TRANSPORTATION 2- 27
BATTERY 2- 28
TOWING 2- 30
PRECAUTIONS FOR MAINTENANCE 2- 31
OPERATION 3- 1
GENERAL VIEW 3- 2
GENERAL VIEW OF MACHINE 3- 2
GENERAL VIEW OF CONTROLS AND GAUGES 3- 3
EXPLANATION OF COMPONENTS 3- 5
MACHINE MONITOR 3- 5
SWITCHES 3- 16
CONTROL LEVERS 3- 25
OPTION-RELATED SWITCHES 3- 26
CAP, COVER WITH LOCK 3- 27
REVOLVING WARNING LAMP 3- 29
ADDITIONAL WORKING LAMP 3- 30
FUSIBLE LINK 3- 30
CONTROLLERS 3- 31
FUSE 3- 31
TOOL BOX 3- 32
OPERATION 3- 33
CHECK BEFORE STARTING ENGINE 3- 33
STARTING ENGINE 3- 49
OPERATIONS AND CHECKS AFTER STARTING ENGINE 3- 52
STOPPING ENGINE 3- 54
CHECK AFTER STOPPING ENGINE 3- 54
MACHINE OPERATION 3- 55
STEERING MACHINE 3- 59
OPERATION OF WORK EQUIPMENT 3- 61
FOREWORD CONTENTS
WATER SPRINKLER 3- 66
OPENING-CLOSING TYPE HOPPER 3- 67
CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK 3- 75
CHECK AFTER FINISHING WORK 3- 75
LOCKING 3- 75
RUN-IN OPERATION OF JAW CRUSHER 3- 76
PRECAUTIONS WHEN OPERATING JAW CRUSHER 3- 79
EFFICIENT USE OF JAW CRUSHER 3- 81
SCOPE OF WORKS USING MOBILE CRUSHER 3- 86
PROHIBITIONS FOR OPERATION 3- 92
PRECAUTIONS WHEN TRAVELING UP OR DOWNHILLS 3- 94
TRANSPORTATION 3- 95
TRANSPORTATION PROCEDURE 3- 95
PROCEDURE FOR DISASSEMBLY AND FOLDING 3- 97
LOADING, UNLOADING WORK 3- 99
LIFTING MACHINE 3-106
COLD WEATHER OPERATION 3-107
PRECAUTIONS FOR LOW TEMPERATURE 3-107
AFTER COMPLETION OF WORK 3-108
AFTER COLD WEATHER 3-108
LONG-TERM STORAGE 3-110
BEFORE STORAGE 3-110
DURING STORAGE 3-110
AFTER STORAGE 3-110
STARTING MACHINE AFTER LONG-TERM STORAGE 3-110
TROUBLESHOOTING 3-111
PHENOMENA THAT ARE NOT FAILURES 3-111
METHOD OF TOWING MACHINE 3-111
IF BATTERY IS DISCHARGED 3-112
OTHER TROUBLE 3-115
MAINTENANCE 4- 1
GUIDE TO MAINTENANCE 4- 2
OUTLINE OF SERVICE 4- 4
HANDLING OIL, FUEL, COOLANT,AND PERFORMING OIL CLINIC 4- 4
RELATING TO ELECTRIC SYSTEM 4- 7
OUTLINE OF HYDRAULIC EQUIPMENT 4- 7
AIR-BLEEDING FROM HYDRAULIC CIRCUIT 4- 8
WEAR PARTS 4- 9
WEAR PARTS LIST 4- 9
JAW CRUSHER RELATED PARTS 4- 10
PRIMARY CONVEYOR RELATED PARTS 4- 12
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4- 14
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4- 18
CRUSHER ACCESSORY TOOLS 4- 18
TORQUE LIST 4- 20
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4- 21
SAFETY CRITICAL PARTS 4- 21
MAINTENANCE SCHEDULE CHART 4- 22
MAINTENANCE SCHEDULE CHART 4- 22
SERVICE PROCEDURE 4- 24
CONTENTS FOREWORD
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4- 24
WHEN REQUIRED 4- 25
CHECK BEFORE STARTING 4- 59
EVERY 100 HOURS SERVICE 4- 60
EVERY 250 HOURS SERVICE 4- 62
EVERY 500 HOURS SERVICE 4- 69
EVERY 1000 HOURS SERVICE 4- 74
EVERY 2000 HOURS SERVICE 4- 79
EVERY 4000 HOURS SERVICE 4- 81
EVERY 5000 HOURS SERVICE 4- 82
SPECIFICATIONS 5- 1
SPECIFICATIONS 5- 2
ATTACHMENTS, OPTIONS 6- 1
GENERAL PRECAUTIONS 6- 2
PRECAUTIONS RELATED TO SAFETY 6- 2
HYDRAULIC TYPE MAGNETIC SELECTOR 6- 3
SAFETY PRECAUTIONS 6- 3
PROCEDURES FOR CONNECTION WITH CRUSHER 6- 3
PRECAUTIONS IN USE 6- 3
CHECK AND INSPECTION 6- 4
FAILURES AND CORRECTIVE ACTIONS 6- 5
LIST OF CHECKPOINT 6- 5
SPECIFICATIONS 6- 6
LIST OF WEARING PARTS 6- 7
MUCK DISCHARGE CONVEYOR 6- 8
LIFTING PROCEDURES 6- 8
ASSEMBLING PROCEDURES 6- 9
PROCEDURES FOR FOLDING DEBRIS DISCHARGING CONVEYOR 6- 10
GREASING MUCK DISCHARGE CONVEYOR 6- 11
CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR 6- 12
FAILURES AND CORRECTIVE ACTIONS 6- 14
WEARING PARTS 6- 16
SPECIFICATIONS 6- 18
RADIO CONTROL UNIT 6- 19
DIRECTIONS FOR USE 6- 19
OVERVIEW 6- 21
ON USE OF RADIO CONTROL UNIT 6- 22
BELT CONVEYOR PROTECTIVE PLATE 6- 26
PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS 6- 27
LOCATION OF PORTS FOR CONNECTING OPTIONAL ATTACHMENTS 6- 27
PROCEDURES FOR CONNECTING OPTIONAL ATTACHMENTS 6- 28
INDEX 7- 1

KOMATSU GALEO BR550JG-1 MOBILE CRUSHER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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