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KOMATSU GALEO D85EX-15 D85PX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM049203T) KOMATSU GALEO D85EX 15 – PDF DOWNLOAD
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- KOMATSU GALEO D85EX-15 D85PX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:D85EX-10001 and up, D85PX-1001 and up
- PUBLICATION NUMBER:SEAM049203T
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KOMATSU GALEO D85EX-15 D85PX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM049203T) KOMATSU GALEO D85EX 15
KOMATSU GALEO D85EX-15 D85PX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM049203T) KOMATSU GALEO D85EX 15 – PDF DOWNLOAD:
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KOMATSU GALEO D85EX-15 D85PX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM049203T) KOMATSU GALEO D85EX 15
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance
TABLE OF CONTENTS:
KOMATSU GALEO D85EX-15 D85PX-15 BULLDOZER OPERATION & MAINTENANCE MANUAL (SEAM049203T) KOMATSU GALEO D85EX 15
COVER......................................................................................................... 1 FOREWORD...................................................................................................... 2 FOREWORD.................................................................................................. 3 SAFETY INFORMATION........................................................................................ 6 INTRODUCTION.............................................................................................. 8 FRONT/REAR,LEET/RIGHT DIRECTIONS OF MACHINE........................................................... 8 BREAKING IN THE MACHINE............................................................................... 8 NECESSARY INFORMATION..................................................................................... 9 PRODUCT IDENTIFICATION NUMBER(PIN),MACHINE SERIAL NO.PLATE............................................ 9 ENGINE SERIAL NO.PLATE ............................................................................... 9 BLADE SERIAL NO.PLATE POSITION........................................................................ 10 RIPPER SERIAL NO.PLATE POSITION....................................................................... 10 ROPS,FOPS NO.PLATE POSITION........................................................................... 10 POSITION OF SERVICE METER............................................................................. 10 TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR.............................................................. 11 CONTENTS...................................................................................................... 12 SAFETY........................................................................................................ 15 SAFETY.................................................................................................... 16 SAFETY LABELS............................................................................................. 18 POSITIONS OF SAFETY PICTOGRAMS........................................................................ 18 SAFETY LABELS......................................................................................... 19 GENERAL PRECAUTIONS....................................................................................... 24 SAFETY RULES.......................................................................................... 24 IF ABNORMALITIES ARE FOUND............................................................................ 24 CLOTHING AND PERSONAL PROTECTIVE ITEMS ............................................................... 24 FIRE EXTINGUISHER AND FIRST AID KIT................................................................... 24 SAFETY FEATURES ...................................................................................... 24 KEEP MACHINE CLEAN.................................................................................... 25 INSIDE OPERATOR'S COMPARTMENT......................................................................... 25 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT ....................................................... 25 HANDRALS AND STEPS ................................................................................... 26 MOUNTING AND DISMOUNTING ............................................................................. 26 NO PEOPLE ON ATTACHMENTS.............................................................................. 26 PREVENTION OF BURNS................................................................................... 27 FIRE PREVENTION....................................................................................... 27 ACTION IN FIRE OCCURS................................................................................. 28 WINDOW WASHER LIQUID.................................................................................. 28 PRECAUTIONS WHEN USING ROPS(ROLL OVER PROTECTIVE STRUCTURE)........................................... 28 PRECAUTIONS FOR ATTACHMENTS........................................................................... 29 CAB WINDOW GLASSES.................................................................................... 29 UNAUTHORIZED MODIFICATION............................................................................. 29 SAFETY AT WORKSITE.................................................................................... 29 WORKING ON LOOSE GROUND .............................................................................. 29 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................................ 30 ENSURE GOOD VISIBILITY ............................................................................... 30 VENTILATION FOR ENCLOSED AREAS........................................................................ 30 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................................ 31 BE CAREFUL ABOUT ASBESTOS DUST........................................................................ 31 PRECAUTIONS FOR OPERATION................................................................................. 32 BEFORE STARTING ENGINE................................................................................ 32 CHECKS BEFORE STARTING ENGINE..................................................................... 32 PRECAUTIONS WHEN STARTING......................................................................... 33 PRECAUTIONS IN COLD AREAS......................................................................... 33 OPERATION............................................................................................. 34 CHECKS BEFORE OPERATION........................................................................... 34 PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE.............................................. 34 PRECAUTIONS WHEN TRAVELING........................................................................ 35 TRAVELING ON SLOPES............................................................................... 36 PROHIBITED OPERATIONS............................................................................. 36 USING BRAKES...................................................................................... 36 OPERATE CAREFULLY ON SNOW......................................................................... 36 PARKING MACHINE................................................................................... 37 TRANSPORTATION........................................................................................ 37 SHIPPING.......................................................................................... 37 BATTERY............................................................................................... 38 BATTERY HAZARD PREVENTION......................................................................... 38 STARTING WITH BOOSTER CABLE....................................................................... 39 TOWING................................................................................................ 40 WHEN TOWING....................................................................................... 40 PRECAUTIONS FOR MAINTENANCE............................................................................... 41 WARNING TAG.......................................................................................... 41 KEEP WORK PLACE CLEAN AND TIDY ....................................................................... 41 APPOINT LEADER WHEN WORKING WITH OTHERS............................................................... 41 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE............................................ 42 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING.................................................... 43 PROPER TOOLS ......................................................................................... 43 HANDLING ACCUMULATOR.................................................................................. 44 PERSONNEL............................................................................................. 44 ATTACHMENTS........................................................................................... 44 WORK UNDER THE MACHINE................................................................................ 45 NOISE................................................................................................. 45 PRECAUTIONS WHEN USING HAMMER......................................................................... 45 REPAIR WELDING ....................................................................................... 45 REMOVING BATTERY TERMINAL............................................................................. 45 PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION................................... 46 DO NOT DISASSEMBLE RECOIL SPRING...................................................................... 46 PRECAUTION WITH HIGH-PRESSURE OIL .................................................................... 47 PRECAUTION FOR HIGH FUEL PRESSURE..................................................................... 47 HANDLING HIGH-PRESSURE HOSES.......................................................................... 47 PRECAUTIONS FOR HIGH VOLTAGE.......................................................................... 47 WASTE MATERIAL........................................................................................ 48 MAINTENANCE FOR AIR CONDITIONER....................................................................... 48 COMPRESSED AIR........................................................................................ 48 PERIODIC PEPLACEMENT OF SAFETY CRITICAL PARTS......................................................... 48 OPERATION..................................................................................................... 49 GENERAL VIEW.............................................................................................. 50 GENERAL VIEW OF MACHINE .............................................................................. 50 GENERAL VIEW OF CONTROLS AND GAUGES................................................................... 51 EXPLANATION OF COMPONETS.................................................................................. 53 FRONT PANEL........................................................................................... 53 SWITCHES.............................................................................................. 79 CONTROL LEVERS, PEDALS................................................................................ 83 DUST INDICATOR........................................................................................ 89 FUSE BOX.............................................................................................. 90 FUSIBLE LINK.......................................................................................... 92 DOOR OPEN LOCK........................................................................................ 93 SASH GLASS INTERMEDIATE LOCK.......................................................................... 93 DOOR POCKET........................................................................................... 94 ASHTRAY............................................................................................... 94 CAR STEREO,HANDLING................................................................................... 95 AIR CONDITIONER.......................................................................................103 ACCUMULATOR,HANDLING..................................................................................109 OPERATION.................................................................................................110 CHECK BEFORE STARTING ENGINE,ADJUST...................................................................110 STARTING ENGINE.......................................................................................127 OPERATIONS AND CHECKS AFTER STARTING ENGINE...........................................................132 STOPPING ENGINE.......................................................................................135 MOVING MACHINE OFF....................................................................................136 STOPPING MACHINE......................................................................................138 SHIFTING GEAR.........................................................................................139 SHIFTING BETWEEN FORWARD AND REVERSE..................................................................143 STEERING MACHINE......................................................................................145 PRECAUTIONS FOR OPERATION.............................................................................147 PARKING MACHINE.......................................................................................149 CHECK AFTER STOPPING ENGINE...........................................................................150 CHECK AFTER FINISHING WORK............................................................................151 LOCKING...............................................................................................151 WORK POSSIBLE USING BULLDOZER.........................................................................152 ADJUSTING POSTURE OF WORK EQUIPMENT...................................................................154 TIPS FOR LONGER UNDERCARRIAGE LIFE....................................................................158 TRANSPORTATION............................................................................................160 TRANSPORTATION PROCEDURE..............................................................................160 LOADING, UNLOADING WORK...............................................................................160 PRECAUTIONS FOR LOADING ..............................................................................160 METHOD OF LIFTING MACHINE.............................................................................161 PRECAUTIONS FOR TRANSPORTATION........................................................................162 TRAVELING ON ROADS....................................................................................162 REMOVAL OF CAB........................................................................................162 INSTALLATION OF CAB...................................................................................163 INSTALLATION OF ROPS..................................................................................163 COLD WEATHER OPERATION....................................................................................164 PRECAUTIONS FOR LOW TEMPERATURE.......................................................................164 AFTER COMPLETION OF WORK..............................................................................165 AFTER COLD WEATHER....................................................................................166 LONG-TERM STORAGE.........................................................................................167 BEFORE STORAGE........................................................................................167 DURING STORAGE........................................................................................167 AFTER STORAGE.........................................................................................167 TROUBLESHOOTING...........................................................................................168 AFTER RUNNING OUT OF FUEL.............................................................................168 METHOD OF TOWING MACHINE..............................................................................169 IF BATTERY IS DISCHARGED..............................................................................170 OTHER TROUBLE.........................................................................................173 MAINTENANCE...................................................................................................178 GUIDES TO MAINTENANCE.....................................................................................179 OUTLINES OF SERVICE.......................................................................................182 HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC...................................................182 OUTLINE OF ELECTRIC SYSTEM............................................................................185 WEAR PARTS LIST..........................................................................................186 WEAR PARTS LIST......................................................................................186 USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE.......................................187 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS......................................................187 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS............................................................191 TORQUE LIST...........................................................................................191 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.............................................................192 SAFETY CRITICAL PARTS.................................................................................193 MAINTENANCE SCHEDULE CHART................................................................................195 MAINTENANCE SCHEDULE CHART............................................................................195 SERVICE PROCEDURE.........................................................................................197 INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS..............................................197 WHEN REQUIRED.............................................................................................198 CLEAN INSIDE OF COOLING SYSTEM........................................................................198 CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT...........................................................201 CHECK TRACK TENSION...................................................................................203 CHECK AND TIGHTEN TRACK SHOE BOLTS....................................................................205 ADJUST IDLER CLEARANCE................................................................................206 REVERSE AND REPLACE THE END BITS AND CUTTING EDGES....................................................208 CLEAN,CHECK RADIATOR FINS.............................................................................209 CLEAN FUEL TANK STRAINER..............................................................................210 DRAIN WATER AND SEDIMENT IN FUEL TANK.................................................................210 CLEAN STEERING CLUTCH CASE BREATHER...................................................................210 REPLACE AIR CONDITIONER BELT..........................................................................210 CLEAN,CHECK HYDRAULIC COOLER FINS.....................................................................211 CHECK UNDERCARRIAGE OIL...............................................................................212 CLEAN AIR CONDITIONER AIR FILTER(FRESH/RECIRC FILTER).................................................213 CHECK, ADJUST AIR CONDITIONER.........................................................................213 LUBRICATE DOOR HINGE..................................................................................214 CHECK DOOR LATCH......................................................................................215 CHECK DOOR LOCK STRIKER...............................................................................215 REPLACE DOOR DAMPER...................................................................................215 CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID.............................................................216 REPLACE WIPER BLADE...................................................................................216 BLEEDING AIR IN HYDRAULIC SYSTEM......................................................................217 CHECK ELECTRICAL INTAKE AIR HEATER....................................................................217 LUBRICATING...........................................................................................217 CHECK BEFORE STARTING.....................................................................................218 EVERY 250 HOURS SERVICE...................................................................................219 LUBRICATING...........................................................................................219 CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...........................................................221 CHECK LEVEL OF BATTERY ELECTROLYTE....................................................................222 CHECK BRAKE PERFORMANCE...............................................................................225 CHECK OIL LEVEL IN DAMPER CASE,ADD OIL................................................................226 EVERY 500 HOURS SERVICE...................................................................................227 CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE......................................227 REPLACE FUEL FILTER CARTRIDGE.........................................................................228 REPLACE POWER TRAIN OIL FILTER ELEMENT................................................................229 CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL...........................................................230 REPLACE HYDRAURIC TANK BREATHER ELEMENT...............................................................230 EVERY 1000 HOURS SERVICE..................................................................................231 CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS(POWER TRAIN PUMP STRAINER,SCAVENGING PUMP STRAINER)....231 CHANGE OIL IN FINAL DRIVE CASE........................................................................233 CHECK,CLEAN FUEL STRAINER.............................................................................234 REPLACE CORROSION RESISTOR CARTRIDGE..................................................................234 CHECK TIGHTENING PARTS OF TURBOCHARGER................................................................234 EVERY 2000 HOURS SERVICE..................................................................................235 CHANGE OIL IN HYDRAULIC TANK, PEPLACE HYDRAULIC OIL FILTER ELEMENT,CLEAN HYDRAULIC TANK STRAINER......235 CHANGE OIL IN DAMPER CASE,CLEAN DAMPER BREATHER.......................................................237 CHECK PIVOT BEARING OIL LEVEL,ADD OIL.................................................................238 CLEAN ENGINE BREATHER ELEMENT.........................................................................238 CHECK ALTERNATOR,STARTING MOTOR.......................................................................238 CHECK INJECTOR........................................................................................238 CHECK VIBRATION DAMPER................................................................................238 CLEAN AND CHECK TUTBOCHARGER..........................................................................238 CHECK PLAY OF TURBOCHARGER ROTOR .....................................................................239 CHECK ENGINE VALVE CLEARANCE,ADJUST...................................................................239 EVERY 4000 HOURS SERVICE..................................................................................240 CHECK WATER PUMP......................................................................................240 CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP,HARDENING OF RUBBER.....................................240 CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP,HARDENING OF RUBBER....................................241 REPLACE INJECTOR ASSEMBLY.............................................................................241 CHECK MAIN FRAME,WORK EQUIPMENT(BLADE,RIPPER).........................................................242 EVERY 8000 HOURS SERVICE..................................................................................243 REPLAY HIGH-PRESSURE PIPING CLAMP.....................................................................243 REPLACE FUEL SPLAY PREVENTION CAP.....................................................................243 SPECIFICATIONS................................................................................................244 SPECIFICATIONS............................................................................................245 ATTACHMENTS,OPTIONS...........................................................................................246 GENERAL PRECAUTIONS.......................................................................................247 PRECAUTIONS RELATED TO SAFETY.........................................................................247 SELECTION OF TRACK SHOE...................................................................................248 SELECTION OF TRACK SHOES..............................................................................248 PROCEDURE FOR SELECTING RIPPER POINT......................................................................249 PROCEDURE FOR SELECTING RIPPER POINT..................................................................249 CAP WITH LOCK ,HANDLING...................................................................................250 METHOD OF OPENING AND CLOSING CAP WITH LOCK...........................................................250 INDEX.........................................................................................................251
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