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KOMATSU GALEO GD555-3C MOTOR GRADER Operation & Maintenance Manual (SN:B10001 and up) – PDF DOWNLOAD
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- KOMATSU GALEO GD555-3C MOTOR GRADER Operation & Maintenance Manual
- SERIAL NUMBER:B10001 and up
- PUBLICATION NUMBER:KEAM038100T
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Description
KOMATSU GALEO GD555-3C MOTOR GRADER Operation & Maintenance Manual (SN:B10001 and up)
KOMATSU GALEO GD555-3C MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:B10001 AND UP) – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU GALEO GD555-3C MOTOR GRADER Operation & Maintenance Manual (SN:B10001 and up)
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
- Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.The following warning signes and safety labels are used on this machine. Be sure that you fully understand the correct position and content of labels. To ensure that the content of labels can be read properly, be sure that they are in the correct place and always keep them clean.
- When cleaning them, do not use organic solvents or gasoline. These may cause the labels to peel off. There are also other labels in addition to the warning signes and safety labels. Handle those labels in the same way.
TABLE OF CONTENTS:
KOMATSU GALEO GD555-3C MOTOR GRADER Operation & Maintenance Manual (SN:B10001 and up)
MAIN MENU............................................................................. 0 COVER................................................................................. 1 FOREWORD.............................................................................. 2 FOREWORD.......................................................................... 3 SAFETY INFORMATION................................................................ 6 INTENDED USE...................................................................... 8 DIRECTIONS OF MACHINE......................................................... 8 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..................... 9 MACHINE SERIAL NO. PLATE POSITION............................................. 9 ENGINE SERIAL NO. PLATE POSITION.............................................. 9 SERVICE METER POSITION........................................................ 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..................................... 10 CONTENTS.............................................................................. 11 SAFETY................................................................................ 14 SAFETY INFORMATION................................................................ 15 SAFETY LABELS..................................................................... 17 POSITION FOR ATTACHING SAFETY LABELS.......................................... 18 SAFETY LABELS................................................................. 19 GENERAL PRECAUTIONS............................................................... 24 SAFETY RULES.................................................................. 24 IF ABNORMALITIES ARE FOUND.................................................... 24 CLOTHING AND PERSONAL PROTECTIVE ITEMS........................................ 24 FIRE EXTINGUISHER AND FIRST AID KIT........................................... 24 SAFETY FEATURES............................................................... 24 KEEP MACHINE CLEAN............................................................ 25 INSIDE OPERATOR'S COMPARTMENT................................................. 25 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT................................ 25 HANDRAILS AND STEPS........................................................... 26 MOUNTING AND DISMOUNTING...................................................... 26 DO NOT GET CAUGHT IN ARTICULATED PORTION...................................... 26 PREVENTION OF BURNS........................................................... 27 FIRE PREVENTION............................................................... 27 ACTION IF FIRE OCCURS......................................................... 28 WINDOW WASHER LIQUID.......................................................... 28 PRECAUTIONS WHEN USING ROPS (Roll Over Protective Structure).................. 28 PRECAUTIONS FOR ATTACHMENTS................................................... 29 UNAUTHORIZED MODIFICATION..................................................... 29 SAFETY AT WORKSITE............................................................ 29 WORKING ON LOOSE GROUND....................................................... 29 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES........................................ 30 ENSURE GOOD VISIBILITY........................................................ 30 VENTILATION FOR ENCLOSED AREAS................................................ 30 CHECKING SIGNALMAN'S SIGNALS AND SIGNS........................................ 31 EMERGENCY ESCAPE FROM OPERATOR'S CAB.......................................... 31 ASBESTOS DUST HAZARD PREVENTION............................................... 31 PRECAUTIONS DURING OPERATION...................................................... 32 STARTING ENGINE............................................................... 32 CHECKS BEFORE STARTING ENGINE, ADJUST..................................... 32 PRECAUTIONS WHEN STARTING................................................. 32 PRECAUTIONS IN COLD AREAS................................................. 33 OPERATION..................................................................... 34 CHECKS BEFORE STARTING OPERATION.......................................... 34 PRECAUTIONS BEFORE MOVING OFF............................................. 34 PRECAUTIONS WHEN TRAVELING................................................ 34 PRECAUTIONS WHEN TRAVELING ON SLOPES...................................... 35 PRECAUTIONS WHEN OPERATIONS ON SLOPES..................................... 36 PROHIBITED OPERATIONS..................................................... 36 PRECAUTIONS WHEN OPERATING................................................ 36 OPERATE CAREFULLY ON SNOW................................................. 36 PARKING MACHINE........................................................... 37 TRANSPORTATION................................................................ 38 LOADING AND UNLOADING..................................................... 38 SHIPPING.................................................................. 38 BATTERY....................................................................... 39 BATTERY HAZARD PREVENTION................................................. 39 STARTING WITH BOOSTER CABLES.............................................. 40 TOWING........................................................................ 41 WHEN TOWING............................................................... 41 PRECAUTIONS FOR MAINTENANCE................................................... 42 WARNING TAG............................................................... 42 KEEP WORK PLACE CLEAN AND TIDY............................................ 42 APPOINT LEADER WHEN WORKING WITH OTHERS................................... 42 STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE................ 43 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING........................ 44 PROPER TOOLS.............................................................. 44 ACCUMULATOR............................................................... 45 PERSONNEL................................................................. 45 ATTACHMENTS............................................................... 45 WORK UNDER THE MACHINE.................................................... 45 NOISE..................................................................... 45 PRECAUTIONS WHEN USING HAMMER............................................. 46 REPAIR WELDING............................................................ 46 REMOVING BATTERY TERMINAL................................................. 46 PRECAUTIONS WITH HIGH-PRESSURE FUEL....................................... 46 HANDLING HIGH-PRESSURE HOSES.............................................. 47 WASTE MATERIALS........................................................... 47 MAINTENANCE OF AIR CONDITIONER............................................ 47 COMPRESSED AIR............................................................ 47 PERIODIC REPLACEMENT OF SAFETY-CRITICAL PARTS............................. 47 PRECAUTIONS WITH TIRES............................................................ 48 PRECAUTIONS WITH TIRES............................................................ 48 HANDLING TIRES................................................................ 48 PRECAUTIONS WHEN STORING TIRE................................................. 48 OPERATION............................................................................. 50 GENERAL VIEW...................................................................... 51 GENERAL VIEW OF MACHINE....................................................... 51 GENERAL VIEW OF CONTROLS AND GAUGES........................................... 52 EXPLANATION OF COMPONENTS......................................................... 55 METERS AND LAMPS.............................................................. 55 SWITCHES...................................................................... 62 CONTROL LEVERS, PEDALS........................................................ 73 DUST INDICATOR................................................................ 82 ARTICULATE LOCK PIN........................................................... 82 FUSE BOX...................................................................... 82 OPERATION......................................................................... 84 CHECK BEFORE STARTING ENGINE.................................................. 84 STARTING ENGINE............................................................... 96 OPERATIONS, CHECKS AFTER STARTING ENGINE......................................100 STOPPING ENGINE...............................................................102 CHECK AFTER STOPPING ENGINE...................................................102 TRAVELING POSTURE FOR MACHINE.................................................103 MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING................104 TURNING MACHINE...............................................................108 OPERATING WORK EQUIPMENT......................................................111 WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER............................117 PRECAUTIONS WHEN OPERATION....................................................138 ADJUSTING WORK EQUIPMENT POSTURE..............................................142 PARKING MACHINE...............................................................153 CHECKS AFTER COMPLETION OF OPERATION..........................................154 LOCKING.......................................................................155 HANDLING THE TIRES............................................................155 TRANSPORTATION....................................................................156 LOADING, UNLOADING WORK.......................................................156 PRECAUTIONS FOR LOADING.......................................................157 COLD WEATHER OPERATION............................................................158 PRECAUTIONS FOR LOW TEMPERATURE...............................................158 CAUTIONS AFTER COMPLETION OF WORK.............................................159 AFTER COLD WEATHER............................................................159 LONG-TERM STORAGE.................................................................160 BEFORE STORAGE................................................................160 DURING STORAGE................................................................160 AFTER STORAGE.................................................................160 TROUBLESHOOTING...................................................................161 AFTER RUNNING OUT OF FUEL.....................................................161 WHEN LEANING PIPING IS DAMAGED................................................162 TOWING THE MACHINE............................................................163 IF BATTERY IS DISCHARGED......................................................165 OTHER TROUBLE.................................................................168 MAINTENANCE...........................................................................176 GUIDES TO MAINTENANCE.............................................................177 OUTLINES OF SERVICE...............................................................179 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC........................179 RELATING TO ELECTRIC SYSTEM...................................................181 WEAR PARTS........................................................................182 WEAR PARTS LIST...............................................................182 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE..........183 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS................................187 TORQUE LIST...............................................................187 PERIODIC REPLACEMENT OF CRITICAL PARTS........................................189 CRITICAL PARTS............................................................189 MAINTENANCE SCHEDULE CHART....................................................190 MAINTENANCE SCHEDULE CHART................................................190 SERVICE PROCEDURE.............................................................192 INITIAL 250 HOURS SERVICE (only after the first 250 hours)................192 REPLACE FUEL FILTER CARTRIDGE.........................................222 CHANGE OIL IN TRANSMISSION CASE.......................................230 CHANGE OIL IN FINAL DRIVE CASE........................................231 CHANGE OIL IN CIRCLE REVERSE GEAR CASE................................235 CHANGE OIL IN HYDRUALIC TANK..........................................231 REPLACE HYDRAULIC TANK FILTER ELEMENT.................................192 CHANGE OIL IN TANDEM DRIVE CASE.......................................236 CHECK ENGINE VALVE CLEARANCE, ADJUST..................................238 WHEN REQUIRED.............................................................193 CLEAN INSIDE OF COOLING SYSTEM........................................193 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT..........................196 CLEAN, CHECK WATER SEPARATOR..........................................199 CHECK ELECTRICAL INTAKE AIR HEATER....................................200 REPLACE THE CUTTING EDGES, REVERSE AND REPLACE END BIT................200 CHECK INCHING PEDAL...................................................200 CLEAN AIR CONDITIONER AIR FILTER......................................201 CHECK REFRIGERANT (GAS) LEVEL.........................................202 CHECK TENSION OF AIR CONDITIONER COMPRESSOR BELT......................202 SELECTION AND INSPECTION OF TIRES.....................................203 CHECK BEFORE STARTING.....................................................205 EVERY 50 HOURS SERVICE....................................................206 LUBRICATING...........................................................206 EVERY 250 HOURS SERVICE...................................................207 LUBRICATING...........................................................207 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE.....213 CHECK OIL LEVEL IN TRANSMISSION CASE, ADD OIL.........................214 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL..........................215 CHECK OIL LEVEL IN TANDEM DRIVE CASE, ADD OIL.........................216 CHECK OIL LEVEL IN CIRCLE REVERSE GEAR CASE, ADD OIL..................216 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL............................217 CHECK LEVEL OF BATTERY ELECTROLYTE....................................218 CHECK BALL JOINT CLEARANCE, ADJUST....................................220 CHECK AND TIGHTEN WHEEL HUB NUT AND HUB BOLT..........................220 CHECKING WHEEL RIM, LOCK RING AND SIDE RING FOR CORROSION AND WEAR....220 CHECK FAN BELT TENSION, ADJUST........................................221 EVERY 500 HOURS SERVICE...................................................222 REPLACE FUEL FILTER CARTRIDGE.........................................222 CLEAN, CHECK RADIATOR FINS............................................224 CHECK CIRCLE GUIDE CLEARANCE, ADJUST..................................225 EVERY 1000 HOURS SERVICE..................................................228 LUBRICATING...........................................................228 REPLACE TRANSMISSION OIL FILTER CARTRIDGE.............................229 CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER.......................230 CHANGE OIL IN FINAL DRIVE CASE........................................231 REPLACE HYDRAULIC TANK FILTER ELEMENT.................................231 CHECK LOOSENESS, PLAY OF BALL JOINT AT FRONT OF DRAWBAR...............232 CHECK TOE-IN, ADJUST..................................................232 CHECK FRONT WHEEL BEARING PLAY, ADJUST................................233 EVERY 2000 HOURS SERVICE..................................................234 CHANGE OIL IN HYDRAULIC TANK..........................................234 CHANGE OIL IN CIRCLE REVERSE GEAR CASE................................235 CHANGE OIL IN TANDEM DRIVE CASE.......................................236 CHECK DISC BRAKE......................................................237 CHECK ALTERNATOR, STARTING MOTOR......................................238 CHECK ENGINE VALVE CLEARANCE, ADJUST..................................238 CHECK VIBRATION DAMPER................................................238 CLEAN, CHECK TURBOCHARGER.............................................238 CHECK ACCUMULATOR GAS PRESSURE........................................238 CHANGE GREASE IN FRONT WHEEL BEARING..................................238 EVERY 4000 HOURS SERVICE..................................................239 CHECK WATER PUMP......................................................239 CHECK AND ADJUST AIR COMPRESSOR.......................................239 CHECK FAN PULLEY......................................................239 SPECIFICATIONS........................................................................240 SPECIFICATIONS....................................................................241 ATTACHMENTS, OPTIONS..................................................................244 HANDLING BLADE ACCUMULATOR........................................................245 FEATURES OF BLADE ACCUMULATOR.................................................245 METHOD OF OPERATING BLADE ACCUMULATOR.........................................246 AM/FM RADIO-CASSETTE STEREO.......................................................247 EXPLANATION OF COMPONENTS.....................................................247 METHOD OF OPERATION...........................................................252 PRECAUTIONS WHEN USING........................................................254 AIR CONDITIONER...................................................................255 LOCATIONS AND FUNCTIONS OF CONTROL PANEL......................................255 METHOD OF OPERATION...........................................................257 PRECAUTIONS WHEN USING........................................................257 TESTING AND MAINTENANCE.......................................................257 HANDLING AIR-SUSPENSION SEAT......................................................258 ADJUST OPERATOR'S SEAT........................................................258 INDEX.................................................................................260
PLEASE NOTE:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
