KOMATSU GALEO HD465-7 HD605-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (SN:7001 & UP) – PDF DOWNLOAD

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KOMATSU GALEO HD465-7 HD605-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (SN:7001 & UP)

KOMATSU GALEO HD465-7 HD605-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (SN:7001 & UP) – PDF DOWNLOAD:

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TABLE OF CONTENTS:

KOMATSU GALEO HD465-7 HD605-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (SN:7001 & UP)

COVER................................................................................. 1
CONTENTS.............................................................................. 2
1. POINTS CHANGED FROM MODEL 5........................................................ 4
2. OUTINE OF DIVISION................................................................. 4
3. DIMENSIONS OF MAIN COMPONENTS...................................................... 5
4. ROUGH SCHEDULE OF ASSEMBLY AND WELDING............................................. 6
5. LIST OF EQUIPMENTS, TOOLS, AND CONSUMABLES......................................... 9
6. ASSEMBLY PROCESS NO................................................................11
	0010 OIL, GREASE, AND COOLANT.....................................................11
	0020 LEVLELS OF OIL, GREASE, AND COOLANT..........................................12
	0030 POSITIONING REAR AXLE ASSEMBLY...............................................13
	0040 INSTALLING REAR SUSPENSION...................................................14
	0050 SLINGING BARE MACHINE........................................................15
	0060 INSTALLING REAR AXLE ASSEMBLY (CONNECTING SUSPENSION)........................16
	0070 INSTALLING REAR AXLE ASSEMBLY (CONNECTING AXLE RODS).........................17
	0080 POSITIONING BARE MACHINE.....................................................18
	0090 INSTALLING RIGHT FRONT AXLE (CONNECTING A-ARM)...............................19
	0100 INSTALLING RIGHT FRONT AXLE (CONNECTING STEERING CYLINDER AND TIE ROD).......20
	0110 INSTALLING RIGHT FRONT AXLE (CONNECTING SUSPENSION)..........................21
	0120 INSTALLING RIGHT FRONT AXLE (CONNECTING BRAKE HOSE)..........................22
	0130 INSTALLING RIGHT FRONT AXLE (CONNECTING PIPING FOR AUTOMATIC SUSPENSION).....23
	0140 INSTALLING TIRE AND WHEEL ASSEMBLY...........................................24
	0150 INSTALLING BODY HINGE GREASE TUBE............................................25
	0160 INSTALLING DRIVE SHAFT.......................................................26
	0170 CONNECTING COOLING HOSE......................................................27
	0180 CONNECTING BRAKE ACTUATING HOSE..............................................28
	0190 INSTALLING RIGHT FRONT SUPPORT...............................................29
	0200 INSTALLING RIGHT FENDER......................................................30
	0201 INSTALLING RIGHT FENDER [MUFFLER SPECIFICATION]..............................31
	0210 INSTALLING R.H PLATFORM ASSEMBLY.............................................32
	0220 INSTALLING L.H CATWALK ASSEMBLY..............................................33
	0230 INSTALLING L.H HANDRAIL......................................................34
	0240 INSTALLING RADIO ANTENNA AND FIXING ITS CABLE................................35
	0250 INSTALLING L.H FENDER........................................................36
	0260 INSTALLING LEFT SIDE MUDGUARD................................................37
	0270 INSTALLING RIGHT SIDE MUDGUARD...............................................38
	0280 INSTALLING TRANSMISSION UNDERGUARD...........................................39
	0290 REMOVING HOIST CYLINDER BRACKET..............................................40
	0300 REMOVING HOIST PIPING BLIND PLATE............................................41
	0310 WELDING BODY.................................................................42
	0320 SLINGING BODY................................................................43
	0330 INSTALLING HINGE PIN.........................................................44
	0340 CONNECTING HOIST CYLINDER....................................................45
	0350 WELDING PROTECTIVE COVER BY ACTUALLY POSITIONING IT ON MACHINE...............46
	0360 INSTALLING BODY MOUNT........................................................47
	0370 PROCEDURE FOR ADJUSTING BODY MOUNT SHIM......................................48
	0380 WELDING EXHAUST TUBE BY ACTUALLY POSITIONING IT ON MACHINE...................49
	0390 INSTALLING POKE EJECTOR......................................................50
	0400 INSTALLING BODY LOCK PIN.....................................................51
	0410 INSTALLING BODY MUDGUARD.....................................................52
	0420 CONNECTING DUMP SENSOR.......................................................53
	0430 PROCEDURE FOR ADJUSTING DUMP SENSOR..........................................54
	0440 CALIBRATING DUMP CONTROL.....................................................55
	0450 BLEEDING AIR FROM BRAKE SYSTEM...............................................56
	0460 ADJUSTING SUSPENSION.........................................................57
	0470 FITTING FLOATING SEAL........................................................58
	0480 PAINTING.....................................................................59
	0490 STICKING BODY DECAL..........................................................60
ASR (ANTI SLIPED REGULATION)(IF EQUIPPED).............................................61
	CONNECTION OF BRAKE HOSES.........................................................62
	CONNECTION OF SPEED SENSOR CONNECTOR..............................................63
	BLEEDING AIR FROM ASR CIRCUIT.....................................................64
PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS.......................65
	PREPARATION WORK FOR LOCAL ASSEMBLY OF BODY DIVIDED INTO THREE PARTS (WELDING)....66
	ASSEMBLY OF DIVIDED BODY PARTS....................................................68
	WELDING PROCEDURE FOR DIVIDED BODY PARTS..........................................70
	OPERATION FOR ASSEMBLY AND WELDING OF DIVIDED BODY PROTECTOR......................78
	WELDING OF THE BODY ASSEMBLY......................................................82
ADDITIONAL MANUAL FOR KOTREA(IF EQUIPPED).............................................84
	0211 CONNECTION OF R.H. PLATFORM MIRROR HEATER WIRING HARNESS.....................85
	0241 FIXING AND CONNECTION OF L.H. CATWALK MIRROR HEATER WIRING HARNESS...........86
	0281 INSTALLING TRANSMISSION UNDERGUARD 1 (FOR LHC)...............................87
	0282 INSTALLING TRANSMISSION UNDERGUARD 2 (FOR LHC)...............................88
FIELD ASSEMBLY INSPECTION REPORT......................................................89

PLEASE NOTE:

⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]