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KOMATSU GALEO PC450-7E0 PC450LC-7E0 HYDRAULIC EXCAVATOR SHOP MANUAL – PDF DOWNLOAD

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Description

KOMATSU GALEO PC450-7E0 PC450LC-7E0 HYDRAULIC EXCAVATOR SHOP MANUAL – PDF DOWNLOAD

FILE DETAILS:

KOMATSU GALEO PC450-7E0 PC450LC-7E0 HYDRAULIC EXCAVATOR SHOP MANUAL – PDF DOWNLOAD

Language : English
Pages : 932
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

KOMATSU GALEO PC450-7E0 PC450LC-7E0 HYDRAULIC EXCAVATOR SHOP MANUAL – PDF DOWNLOAD

00 Index and foreword.............................................................................  3
	Index.........................................................................................  3
		Organization list of the shop manual......................................................  4
		Table of contents.........................................................................  6
00 Index and foreword............................................................................. 15
	Foreword and general information.............................................................. 15
		Foreword and general information.......................................................... 16
			Safety notice......................................................................... 16
			How to read the shop manual........................................................... 20
			Explanation of terms for maintenance standard......................................... 22
			Handling electric equipment and hydraulic component................................... 24
			How to read electric wire code........................................................ 32
			Method of disassembling and connecting push-pull type coupler......................... 35
			Standard tightening torque table...................................................... 38
			Conversion table...................................................................... 42
01 Specification.................................................................................. 49
	Specification and technical data.............................................................. 49
		Specification and technical data.......................................................... 50
			Specification dimension drawings...................................................... 50
			Specifications........................................................................ 52
			Weight table.......................................................................... 54
			Table of fuel, coolant and lubricants................................................. 56
10 Structure, function and maintenance standard................................................... 59
	Engine and cooling system..................................................................... 59
		Engine and cooling system................................................................. 60
			Engine related parts.................................................................. 60
			Radiator, oil cooler and aftercooler.................................................. 61
10 Structure, function and maintenance standard................................................... 63
	Power train................................................................................... 63
		Power train............................................................................... 64
			Power train........................................................................... 64
			Final drive........................................................................... 66
			Sprocket.............................................................................. 68
			Swing machinery....................................................................... 70
			Swing circle.......................................................................... 72
10 Structure, function and maintenance standard................................................... 75
	Undercarriage and frame....................................................................... 75
		Undercarriage and frame................................................................... 76
			Track frame and recoil spring......................................................... 76
			Idler................................................................................. 78
			Carrier roller........................................................................ 80
			Track roller.......................................................................... 81
			Track shoe............................................................................ 82
10 Structure, function and maintenance standard................................................... 87
	Hydraulic system, Part 1...................................................................... 87
		Hydraulic system, Part 1.................................................................. 88
			Hydraulic equipment layout drawing.................................................... 88
			Hydraulic tank and filter............................................................. 90
			Hydraulic pump........................................................................ 92
10 Structure, function and maintenance standard...................................................117
	Hydraulic system, Part 2......................................................................117
		Hydraulic system, Part 2..................................................................118
			Control valve.........................................................................118
			CLSS..................................................................................130
			Functions and operation by valve......................................................134
			Merge-divider valve...................................................................150
			Attachment circuit selector valve.....................................................172
			Holding valve.........................................................................174
10 Structure, function and maintenance standard...................................................181
	Hydraulic system, Part 3......................................................................181
		Hydraulic system, Part 3..................................................................182
			Valve control.........................................................................182
			PPC valve.............................................................................184
			Solenoid valve........................................................................200
			PPC accumulator.......................................................................202
			Return oil filter.....................................................................203
			Center swivel joint...................................................................204
			Travel motor..........................................................................205
			Swing motor...........................................................................217
			Hydraulic cylinder....................................................................226
10 Structure, function and maintenance standard...................................................229
	Work equipment................................................................................229
		Work equipment............................................................................230
			Work equipment........................................................................230
			Dimensions of components..............................................................232
10 Structure, function and maintenance standard...................................................237
	Cab and its attachments.......................................................................237
		Cab and its attachments...................................................................238
			Air conditioner piping................................................................238
10 Structure, function and maintenance standard...................................................241
	Electrical system.............................................................................241
		Electrical system.........................................................................242
			Engine control........................................................................242
			Electronic control system.............................................................251
			Monitor system........................................................................277
			Sensor................................................................................297
			KOMTRAX terminal system...............................................................300
20 Standard value table...........................................................................303
	Standard service value table..................................................................303
		Standard service value table..............................................................304
			Standard value table for chassis related parts........................................304
30 Testing and adjusting..........................................................................315
	Testing and adjusting, part 1.................................................................315
		Testing and adjusting, part 1.............................................................317
			Tools for testing, adjusting and troubleshooting......................................317
			Measuring engine speed................................................................319
			Measuring air boost pressure..........................................................320
			Measuring exhaust temperature.........................................................321
			Measuring exhaust gas color...........................................................322
			Adjusting valve clearance.............................................................323
			Measuring compression pressure........................................................325
			Measuring blow-by pressure............................................................327
			Measuring engine oil pressure.........................................................328
			Handling fuel system parts............................................................329
			Releasing residual pressure from fuel system..........................................329
			Measuring fuel pressure...............................................................330
			Handling during cylinder cut-out operation............................................331
			Handling during no injection cranking operation.......................................331
			Measuring fuel return rate and leakage................................................332
			Bleeding air from fuel circuit........................................................335
			Checking fuel circuit for leakage.....................................................336
			Checking and adjusting fan belt and alternator belt...................................337
			Checking and adjusting air conditioner compressor belt tension........................338
			Measuring swing circle bearing clearance..............................................339
			Checking and adjusting track shoe tension.............................................340
			Measuring and adjusting oil pressure in work equipment, swing, and travel circuits....341
			Measuring control circuit basic pressure..............................................345
			Checking and adjusting pump PC control circuit oil pressure...........................346
			Checking and adjusting pump LS control circuit oil pressure...........................349
			Measuring solenoid valve output pressure..............................................354
			Measuring PPC valve output pressure...................................................357
			Adjusting play of work equipment and swing PPC valves.................................358
			Inspecting locations of hydraulic drift of work equipment.............................359
			Releasing residual pressure from hydraulic circuit....................................361
			Measuring oil leakage amount..........................................................362
			Bleeding air from various parts.......................................................365
			Diode inspection procedures...........................................................368
30 Testing and adjusting..........................................................................371
	Testing and adjusting, Part 2.................................................................371
		Testing and adjusting, Part 2.............................................................372
			Special functions of machine monitor..................................................372
			Handling voltage circuit of engine controller.........................................399
			Procedure for turning on KOMTRAX terminal.............................................400
			KOMTRAX terminal lamp indications.....................................................403
			Preparation work for troubleshooting of electrical system.............................406
			Pm clinic service.....................................................................408
			Undercarriage troubleshooting report..................................................414
40 Troubleshooting................................................................................417
	Information related to troubleshooting........................................................417
		Information related to troubleshooting....................................................418
			Points to remember when troubleshooting...............................................418
			Sequence of events in troubleshooting.................................................419
			Checks before troubleshooting.........................................................420
			Classification and troubleshooting steps..............................................421
			Connection table for connector pin numbers............................................425
			T-boxes and T-adapters table..........................................................448
40 Troubleshooting................................................................................453
	Troubleshooting by failure code (Display of code), Part 1.....................................453
		Troubleshooting by failure code (Display of code), Part 1.................................455
			Failure codes table...................................................................455
			Before carrying out troubleshooting when failure code is displayed....................458
			Information in troubleshooting table..................................................462
			Failure code [A000N1] Eng. Hi Out of Std..............................................464
			Failure code [AA10NX] Aircleaner Clogging.............................................465
			Failure code [AB00KE] Charge Voltage Low..............................................466
			Failure code [B@BAZG] Eng Oil Press. Low..............................................468
			Failure code [B@BAZK] Eng. Oil Level Low..............................................470
			Failure code [B@BCNS] Eng. Water Overheat.............................................472
			Failure code [B@BCZK] Eng. Water Lvl Low..............................................474
			Failure code [B@HANS] Hydr. Oil Overheat..............................................475
			Failure code [CA111] ECM Critical Internal Failure....................................476
			Failure code [CA115] Eng Ne and Bkup Speed Sens Error.................................478
			Failure code [CA122] Chg Air Press Sensor High Error..................................480
			Failure code [CA123] Chg Air Press Sensor Low Error...................................482
			Failure code [CA131] Throttle Sensor High Error.......................................484
			Failure code [CA132] Throttle Sensor Low Error........................................486
			Failure code [CA135] Eng Oil Press Sensor High Error..................................488
			Failure code [CA141] Eng Oil Press Sensor Low Error...................................490
			Failure code [CA144] Coolant Temp Sens High Error.....................................492
			Failure code [CA145] Coolant Temp Sens Low Error......................................494
			Failure code [CA153] Chg Air Temp Sensor High Error...................................496
			Failure code [CA154] Chg Air Temp Sensor Low Error....................................498
			Failure code [CA187] Sens Supply 2 Volt Low Error.....................................498
			Failure code [CA221] Ambient Press Sens High Error....................................500
			Failure code [CA222] Ambient Press Sens Low Error.....................................502
			Failure code [CA227] Sens Supply 2 Volt High Error....................................504
			Failure code [CA234] Eng Overspeed....................................................506
			Failure code [CA238] Ne Speed Sens Supply Volt Error..................................508
			Failure code [CA263] Fuel Temp Sensor High Error......................................510
			Failure code [CA265] Fuel Temp Sensor Low Error.......................................512
			Failure code [CA271] IMV/PCV1 Short Error.............................................513
			Failure code [CA272] IMV/PCV1 Open Error..............................................514
			Failure code [CA273] PCV2 Short Error.................................................516
			Failure code [CA274] PCV2 Open Error..................................................517
			Failure code [CA322] Inj #1 (L#1) Open/Short Error....................................518
			Failure code [CA323] Inj #5 (L#5) Open/Short Error....................................519
			Failure code [CA324] Inj #3 (L#3) Open/Short Error....................................520
			Failure code [CA325] Inj #6 (L#6) Open/Short Error....................................521
			Failure code [CA331] Inj #2 (L#2) Open/Short Error....................................522
			Failure code [CA332] Inj #4 (L#4) Open/Short Error....................................523
40 Troubleshooting................................................................................525
	Troubleshooting by failure code (Display of code), Part 2.....................................525
		Troubleshooting by failure code (Display of code), Part 2.................................527
			Failure code [CA342] Calibration Code Incompatibility.................................527
			Failure code [CA351] Injectors Drive Circuit Error....................................528
			Failure code [CA352] Sens Supply 1 Volt Low Error.....................................530
			Failure code [CA386] Sens Supply 1 Volt High Error....................................532
			Failure code [CA441] Battery Voltage Low Error........................................534
			Failure code [CA442] Battery Voltage High Error.......................................534
			Failure code [CA449] Rail Press Very High Error.......................................535
			Failure code [CA451] Rail Press Sensor High Error.....................................536
			Failure code [CA452] Rail Press Sensor Low Error......................................538
			Failure code [CA553] Rail Press High Error............................................538
			Failure code [CA554] Rail Press Sensor In Range Error.................................539
			Failure code [CA559] Rail Press Low Error.............................................540
			Failure code [CA689] Eng Ne Speed Sensor Error........................................544
			Failure code [CA731] Eng Bkup Speed Sens Phase Error..................................546
			Failure code [CA757] All Persistent Data Lost Error...................................547
			Failure code [CA778] Eng Bkup Speed Sensor Error......................................548
			Failure code [CA1228] EGR Valve Servo Error 1.........................................550
			Failure code [CA1625] EGR Valve Servo Error 2.........................................551
			Failure code [CA1633] KOMNET Datalink Timeout Error...................................552
			Failure code [CA2185] Throt Sens Sup Volt High Error..................................554
			Failure code [CA2186] Throt Sens Sup Volt Low Error...................................556
			Failure code [CA2249] Rail Press Very Low Error.......................................557
			Failure code [CA2271] EGR Valve Lift Sens High Error..................................558
			Failure code [CA2272] EGR Valve Lift Sens Low Error...................................560
			Failure code [CA2351] EGR Valve Sol Current High Error................................562
			Failure code [CA2352] EGR Valve Sol Current Low Error.................................564
			Failure code [CA2555] Grid Htr Relay Volt Low Error...................................565
			Failure code [CA2556] Grid Htr Relay Volt High Error..................................566
			Failure code [D110KB] Battery Relay Drive S/C.........................................568
			Failure code [D196KA] Service Return Relay Disc.......................................570
			Failure code [D196KB] Service Return Relay S/C........................................572
			Failure code [DA25KP] Press. Sensor Power Abnormality.................................574
			Failure code [DA80MA] Auto. Lub. Abnormal.............................................576
40 Troubleshooting................................................................................579
	Troubleshooting by failure code (Display of code), Part 3.....................................579
		Troubleshooting by failure code (Display of code), Part 3.................................582
			Failure code [DA2RMC] Pump Comm. Abnormality..........................................582
			Failure code [DA2SKQ] Model Selection Abnormality.....................................584
			Failure code [DAFRMC] Monitor Comm. Abnormality.......................................586
			Failure code [DHPAMA] F Pump P. Sensor Abnormality....................................588
			Failure code [DHPBMA] R Pump P. Sensor Abnormality....................................590
			Failure code [DHS3MA] Arm Curl PPC Sen. Abnormality...................................592
			Failure code [DHS4MA] Bucket Curl PPC Sen. Abnormality................................594
			Failure code [DW43KA] Travel Speed Sol. Disc..........................................596
			Failure code [DW43KB] Travel Speed Sol. S/C...........................................598
			Failure code [DW45KA] Swing Brake Sol. Disc...........................................600
			Failure code [DW45KB] Swing Brake Sol. S/C............................................604
			Failure code [DW91KA] Travel Junction Sol. Disc.......................................606
			Failure code [DW91KB] Travel Junction Sol. S/C........................................608
			Failure code [DWJ0KA] Merge-divider Sol. Disc.........................................610
			Failure code [DWJ0KB] Merge-Divider Sol. S/C..........................................612
			Failure code [DWK0KA] 2-stage Relief Sol. Disc........................................614
			Failure code [DWK0KB] 2-stage Relief Sol. S/C.........................................616
			Failure code [DXA0KA] PC-EPC Sol. Disc................................................618
			Failure code [DXA0KB] PC-EPC Sol. S/C.................................................620
			Failure code [DXE0KA] LS-EPC Sol. Disc................................................622
			Failure code [DXE0KB] LS-EPC Sol. S/C.................................................624
			Failure code [DXE4KA] Service Current EPC Disc........................................626
			Failure code [DXE4KB] Service Current EPC S/C.........................................627
			Failure code [DY20KA] Wiper Working Abnormality.......................................628
			Failure code [DY20MA] Wiper Parking Abnormality.......................................630
			Failure code [DY2CKB] Washer Drive S/C................................................632
			Failure code [DY2DKB] Wiper Drive (For) S/C...........................................634
			Failure code [DY2EKB] Wiper Drive (Rev) S/C...........................................636
40 Troubleshooting................................................................................639
	Troubleshooting of electrical system (E-mode).................................................639
		Troubleshooting of electrical system (E-mode).............................................642
			Before carrying out troubleshooting of electrical system..............................642
			Information contained in troubleshooting table........................................644
			E-1 Engine does not start.............................................................645
			E-2 Auto-decelerator does not operate.................................................648
			E-3 Automatic warming-up does not operate.............................................650
			E-4 Preheater does not operate........................................................652
			E-5 All work equipment, swing, and travel mechanism do not move.......................654
			E-6 Power maximizing function does not operate........................................656
			E-7 Machine monitor does not display at all...........................................657
			E-8 Machine monitor does not display some items.......................................658
			E-9 Contents of display by machine monitor are different from applicable machine......658
			E-10 Fuel level monitor was lighted in red while engine running.......................659
			E-11 Engine coolant temperature gauge does not indicate normally......................660
			E-12 Hydraulic oil temperature gauge does not indicate normally.......................662
			E-13 Fuel level gauge does not operate normally.......................................663
			E-14 Swing lock monitor does not indicate normally....................................664
			E-15 When monitor switch is operated, monitor displays nothing........................666
			E-16 Windowshield wiper does not operate..............................................668
			E-17 Machine push-up function does not operate normally...............................672
			E-18 Monitoring function fails to display โ€œboom RAISEโ€ normally.......................674
			E-19 Monitoring function fails to display โ€œboom LOWERโ€ normally.......................675
			E-20 Monitoring function fails to display โ€œarm INโ€normally............................676
			E-21 Monitoring function fails to display โ€œarm OUTโ€ normally..........................677
			E-22 Monitoring function fails to display โ€œbucket CURLโ€normally.......................678
			E-23 Monitoring function fails to display โ€œbucket DUMPโ€ normally......................679
			E-24 Monitoring function fails to display โ€œswingโ€ normally............................680
			E-25 Monitoring function fails to display โ€œtravelโ€ normally...........................682
			E-26 Monitoring function fails to display โ€œtravel differential pressureโ€ normally.....684
			E-27 Monitoring function fails to display โ€œserviceโ€ normally..........................686
			E-28 KOMTRAX system does not operate normally.........................................688
			E-29 Air conditioner does not operate.................................................690
			E-30 Travel alarm does not sound or does not stop sounding............................692
			E-31 Horn does not sound..............................................................694
40 Troubleshooting................................................................................697
	Troubleshooting of hydraulic and mechanical system (H-mode)...................................697
		Troubleshooting of hydraulic and mechanical system (H-mode)...............................699
			System chart for hydraulic and mechanical system......................................699
			Information contained in troubleshooting table........................................701
			H-1 All work equipment lack power, or travel and swing speeds are slow................702
			H-2 Engine speed sharply drops or engine stalls.......................................704
			H-3 No work equipment, swing or travel move...........................................705
			H-4 Abnormal noise is heard from around hydraulic pump................................705
			H-5 Auto-decelerator does not work....................................................706
			H-6 Fine control mode does not function or responds slow..............................706
			H-7 Boom moves slowly or lacks power..................................................707
			H-8 Arm moves slowly or lacks power...................................................708
			H-9 Bucket moves slowly or lacks power................................................709
			H-10 Work equipment does not move in its single operation.............................709
			H-11 Work equipment has a bit too fast hydraulic drift................................710
			H-12 Work equipment has big time lag..................................................712
			H-13 Other work equipment moves when relieving single circuit.........................712
			H-14 Power max. switch does not operate...............................................712
			H-15 Machine push-up function does not operate........................................713
			H-16 In compound operation of work equipment, speed of part loaded more is low........714
			H-17 When machine swings and raises boom simultaneously, boom rising speed is low.....714
			H-18 When machine swings and travels simultaneously, travel speed lowers largely......714
			H-19 Machine deviates during travel...................................................715
			H-20 Travel speed is low..............................................................716
			H-21 Machine is not steered well or steering power is low.............................717
			H-22 Travel speed does not change or travel speed is low or high......................718
			H-23 Travel system does not move (only one side)......................................719
			H-24 Upper structure does not swing...................................................720
			H-25 Swing acceleration or swing speed is low.........................................722
			H-26 Upper structure overruns remarkably when it stops swinging.......................724
			H-27 Large shock is made when upper structure stops swinging..........................725
			H-28 Large sound is made when upper structure stops swinging..........................725
			H-29 Hydraulic drift of swing is large................................................726
			H-30 Attachment circuit is not changed................................................727
			H-31 Oil flow in attachment circuit cannot be controlled..............................727
40 Troubleshooting................................................................................729
	Troubleshooting of engine (S-mode)............................................................729
		Troubleshooting of engine (S-mode)........................................................732
			Method of using troubleshooting chart.................................................732
			S-1 Starting performance is poor......................................................736
			S-2 Engine does not start.............................................................738
			S-3 Engine does not pick up smoothly..................................................742
			S-4 Engine stops during operations....................................................743
			S-5 Engine does not rotate smoothly...................................................744
			S-6 Engine lacks output (or lacks power)..............................................745
			S-7 Exhaust smoke is black (incomplete combustion)....................................746
			S-8 Oil consumption is excessive (or exhaust smoke is blue)...........................747
			S-9 Oil becomes contaminated quickly..................................................748
			S-10 Fuel consumption is excessive....................................................749
			S-11 Oil is in coolant (or coolant spurts back or coolant level goes down)............750
			S-12 Oil pressure drops...............................................................751
			S-13 Oil level rises (Entry of coolant or fuel).......................................752
			S-14 Coolant temperature becomes too high (overheating)...............................754
			S-15 Abnormal noise is made...........................................................755
			S-16 Vibration is excessive...........................................................756
50 Disassembly and assembly.......................................................................759
	General information on disassembly and assembly...............................................759
		General information on disassembly and assembly...........................................760
			How to read this manual...............................................................760
			Coating materials list................................................................762
			Special tools list....................................................................765
			Sketches of special tools.............................................................769
50 Disassembly and assembly.......................................................................773
	Engine and cooling system.....................................................................773
		Engine and cooling system.................................................................774
			Removal and installation of fuel supply pump assembly.................................774
			Removal and installation of fuel injector assembly....................................778
			Removal and installation of engine front seal.........................................784
			Removal and installation of engine rear seal..........................................785
			Removal and installation of cylinder head assembly....................................788
			Removal and installation of radiator assembly.........................................797
			Removal and installation of hydraulic oil cooler assembly.............................799
			Removal and installation of aftercooler assembly......................................801
			Removal and installation of engine and hydraulic oil pump assembly....................802
50 Disassembly and assembly.......................................................................811
	Power train...................................................................................811
		Power train...............................................................................812
			Removal and installation of final drive assembly......................................812
			Disassembly and assembly of final drive assembly......................................813
			Removal and installation of swing motor and swing machinery assembly..................821
			Disassembly and assembly of swing motor and swing machinery assembly..................822
			Removal and installation of swing circle assembly.....................................829
50 Disassembly and assembly.......................................................................831
	Undercarriage and frame.......................................................................831
		Undercarriage and frame...................................................................832
			Disassembly and assembly of carrier roller assembly...................................832
			Disassembly and assembly of track roller assembly.....................................834
			Disassembly and assembly of idler assembly............................................835
			Disassembly and assembly of recoil spring assembly....................................838
			Removal and installation of sprocket..................................................840
			Expansion and installation of track shoe assembly.....................................841
			Removal and installation of revolving frame assembly..................................843
			Removal and installation of counterweight assembly....................................846
50 Disassembly and assembly.......................................................................849
	Hydraulic system..............................................................................849
		Hydraulic system..........................................................................850
			Removal and installation of center swivel joint assembly..............................850
			Disassembly and assembly of center swivel joint assembly..............................852
			Removal and installation of hydraulic tank assembly...................................853
			Removal and installation of control valve assembly....................................855
			Disassembly and assembly of control valve assembly....................................858
			Removal and installation of hydraulic pump assembly...................................862
			Removal and installation of oil seal in hydraulic pump input shaft....................865
			Disassembly and assembly of work equipment PPC valve assembly.........................866
			Disassembly and assembly of travel PPC valve assembly.................................867
			Disassembly and assembly of hydraulic cylinder assembly...............................868
50 Disassembly and assembly.......................................................................875
	Work equipment................................................................................875
		Work equipment............................................................................876
			Removal and installation of work equipment assembly...................................876
50 Disassembly and assembly.......................................................................881
	Cab and its attachments.......................................................................881
		Cab and its attachments...................................................................882
			Removal and installation of operatorโ€™s cab............................................882
			Removal and installation of operatorโ€™s cab glass (stuck glass)........................885
			Removal and installation of front window assembly.....................................895
50 Disassembly and assembly.......................................................................903
	Electrical system.............................................................................903
		Electrical system.........................................................................904
			Removal and installation of air conditioner unit assembly.............................904
			Removal and Installation of KOMTRAX terminal assembly.................................907
			Removal and installation of monitor assembly..........................................908
			Removal and installation of pump controller...........................................909
90 Diagrams and drawings..........................................................................911
	Hydraulic diagrams and drawings...............................................................911
		Hydraulic diagrams and drawings...........................................................913
		Hydraulic circuit diagram.................................................................913
90 Diagrams and drawings..........................................................................917
	Electrical diagrams and drawings..............................................................917
		Electrical circuit diagram (1/6)..........................................................919
		Electrical circuit diagram (2/6)..........................................................921
		Electrical circuit diagram (3/6)..........................................................923
		Electrical circuit diagram (4/6)..........................................................925
		Electrical circuit diagram (5/6)..........................................................927
		Electrical circuit diagram (6/6)..........................................................929

DESCRIPTION:

KOMATSU GALEO PC450-7E0 PC450LC-7E0 HYDRAULIC EXCAVATOR SHOP MANUAL – PDF DOWNLOAD

General precautionsย 

1) Before carrying out any greasing or repairs, read all the safety plates stuck to the machine. For the locations of the safety plates and detailed explanation of precautions, see the Operation and Maintenance Manual.
2) Decide a place in the repair workshop to keep tools and removed parts. Always keep the tools and parts in their correct places. Always keep the work area clean and make sure that there is no dirt, water, or oil on the floor. Smoke only in the areas provided for smoking. Never smoke while working.
3) When carrying out any operation, always wear safety shoes and helmet. Do not wear loose work clothes, or clothes with buttons missing.
A. Always wear safety glasses when hitting parts with a hammer.
B. Always wear safety glasses when grinding parts with a grinder, etc.
4) When carrying out any operation with 2 or more workers, always agree on the operating procedure before starting. Always inform your fellow workers before starting any step of the operation. Before starting work, hang UNDER REPAIR signs in the operator’s compartment.
5) Only qualified workers must carry out work and operation which require license or qualification.
6) Keep all tools in good condition, learn the correct way to use them, and use the proper ones of them. Before starting work, thoroughly check the tools, machine, forklift, service car, etc.
7) If welding repairs are needed, always have a trained and experienced welder carry out the work. When carrying out welding work, always wear welding gloves, apron, shielding goggles, cap and other clothes suited for welding work.
8) Before starting work, warm up your body thoroughly to start work under good condition.

S.S 31/12/24

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