KOMATSU GALEO PC800-8, PC800LC-8, PC800SE-8, PC850-8, PC850SE-8 Hydraulic Excavator Field ASSEMBLY Instruction Manual – PDF DOWNLOAD

Description

KOMATSU GALEO PC800-8, PC800LC-8, PC800SE-8, PC850-8, PC850SE-8 Hydraulic Excavator Field ASSEMBLY Instruction Manual

FILE DETAILS:

LANGUAGE:ENGLISH
PAGES:140
DOWNLOADABLE:YES
FILE TYPE:PDF

KOMATSU GALEO PC800-8, PC800LC-8, PC800SE-8, PC850-8, PC850SE-8 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

KOMATSU GALEO PC800-8, PC800LC-8, PC800SE-8, PC850-8, PC850SE-8 Hydraulic Excavator Field ASSEMBLY Instruction Manual

FOREWORD:

With this machine, the work equipment is extremely heavy and the hydraulic pressure of the chassis is used to install it efficiently. For this reason, start the engine and actuate the hydraulic cylinders. Before starting the engine and assembling the work equipment, it is necessary to carry out thorough inspection and maintenance. In addition, this work is frequently carried out with more than one worker in a dangerous place and posture.

• To ensure safety, carry out a safety meeting before starting and decide the operation leader and the person to give signals to the crane to ensure that all workers can carry out the operation in safety.
• Particularly in places where the workers speak different languages or have different customs, there are various causes of safety problems, so the local liaison officer and person in charge of the opera- tion should consider fully the above points and take action to ensure safety.

PRECAUTIONS FOR FIELD ASSEMBLY
1. Selection of workplace
1) When selecting a workplace, consider the following items so that you can load and unload the machine.
• Width
• Hardness
• Flatness
• Access road, place for turn
2) Do not work in a place where dust, rainwater, etc. may enter the hydraulic circuit during assembling work.
3) Do not assemble while a strong wind is blowing or it is raining.
2. Preparation and check of slings and tools
1) Check each sling and tool thoroughly. When using wood blocks, etc., check that their inside is
not rotten or broken.

TABLE OF CONTENTS:

KOMATSU GALEO PC800-8, PC800LC-8, PC800SE-8, PC850-8, PC850SE-8 Hydraulic Excavator Field ASSEMBLY Instruction Manual

Specifications 1
Precautions for Field Assembly 2
Assembling Procedures, Applicable Equipment and Schedule 3
Kit Layout Diagram 4
Transportation 5
List of Tools for Field Assembling 11
Tightening Torque 12
Coating Materials 16
A Assembly of Base Machine 19
A- 1 Installation of Left and Right Track Frames 20
A- 2 Installation of Travel Pipe 24
A- 3 Installation of Top Guard 27
A- 4 Installation of Radiator Cover 28
A- 5 Installation of Rearview Mirror 29
A- 6 Installation of Left Side Step 33
A- 7 Installation of Handrail 34
A- 8 Installation of Handrail (With top guard) 35
A- 9 Installation of Muffler Tail Tube 37
A-10 Sticking Sheet to Counterweight 38
A-11 Installation of Counterweight 39
A-12 Installation of ORBCOMM Antenna (if equipped) 40
A-13 Installation of Step Light 41
A-14 Air Bleeding of Travel Motor 43
A-15 Installation of Travel Piping Cover 44
A-16 Testing Track Shoe Tension 46
A-17 Check Fuel, Coolant and Oil Levels 49
A-18 Parts to be Touched up after Field Assembly 52
B Assembling of Work Equipment of Backhoe 53
B- 1 Assembly of Arm Cylinder 54
B- 2 Connection of Arm Cylinder Hoses 55
B- 3 Installation of Boom Cylinder Foot 57
B- 4 Relieving Remaining Pressure from Hydraulic Circuit 58
B- 5 Installation of Boom Cylinder Hoses 59
B- 6 Assembly of Boom Assembly 60
B- 7 Hose Connection of Arm and Bucket Circuits 61
B- 8 Installation of Quick Return Hose 62
B- 9 Installation of Boom Cylinder 63
B-10 Installation of Arm Assembly 64
B-11 Installation of Hose between Boom and Bucket Cylinder 66
B-12 Installation of Bucket Assembly 67
B-13 Lubrication Piping to Work Equipment 68
B-14 Air Bleeding from Cylinder 69
B-15 Wiring of Work Equipment 70
B-16 Greasing after Assembling Work Equipment 71
M Procedure for Inspection and Maintenance after Completion of Assembly 73
M- 1 Inspection of Oil Level in Hydraulic Tank and Refill 74
M- 2 Replacement of Return Filter (Standard Filter to Flushing Filter) 76
M- 3 Flushing of Hydraulic Circuit 79
M- 4 Error Code 81
C Assembling of Work Equipment of Loading Shovel 83
C- 1 Releasing residual pressure in hydraulic circuit 84
C- 2 Pulling out boom foot pin and boom cylinder foot pin 85
C- 3 Installation of boom and arm assembly 86
C- 4 Installation of flushing piping between chassis and boom 87
C- 5 Installation of flushing piping for boom cylinder and arm cylinder 88
C- 6 Installation of flushing piping for bucket cylinder 89
C- 7 Installation of flushing piping for bottom dump cylinder 90
C- 8 Installation of boom cylinder 92
C- 9 Installation of boom cylinder foot 93
C-10 Installation of boom cylinder hoses 94
C-11 Installation of boom cylinder rod pin 95
C-12 Installation of arm cylinder hoses 96
C-13 Installation of bucket cylinder 97
C-14 Installation of bucket cylinder hose 98
C-15 Installation of connecting hoses between chassis and boom top 99
C-16 Installation of bottom dump cylinder hoses 100
C-17 Installation of bucket assembly 101
C-18 Installation of working lamps 103
C-19 Installation of work equipment grease piping 104
C-20 Greasing after assembling of work equipment 105
C-21 Bleeding air from work equipment circuit 106
C-22 Checking oil level in hydraulic tank and adding oil 107
C-23 Replacement of Return Filter (Standard Filter to Flushing Filter) 108
C-24 Flushing of Hydraulic Circuit 111
Field Assembly Inspection Report (Backhoe)
Field Assembly Inspection Report (Loading Shovel)
PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer