Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
KOMATSU GALEO WA250PTL-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:70025 & UP) – PDF DOWNLOAD
Original price was: $51.95.$26.95Current price is: $26.95.
- KOMATSU GALEO WA250PTL-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:70025 & UP
- PUBLICATION NUMBER:TEN00086-00
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
KOMATSU GALEO WA250PTL-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:70025 & UP)
KOMATSU GALEO WA250PTL-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:70025 & UP) – PDF DOWNLOAD:
IMAGE PREVIEW:
DESCRIPTION:
KOMATSU GALEO WA250PTL-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:70025 & UP)
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines.
- Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance. Before beginning operation or maintenance, operators and maintenance personnel must always observe the following points. Read this manual thoroughly and understand its contents fully.
- Read the safety messages and safety labels given in this manual carefully so that they should be understood fully. Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the machine can consult it periodically.
- In case this manual should be lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy. When you sell the machine, make sure that this manual should be provided to the new owner together with the machine.
TABLE OF CONTENTS:
KOMATSU GALEO WA250PTL-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:70025 & UP)
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 NECESSARY INFORMATION...................................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NO. PLATE ............................................................... 9 POSITION OF SERVIVE METER.............................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS....................................................................................... 11 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 18 SAFETY LABELS......................................................................... 19 GENERAL PRECAUTIONS........................................................................ 24 SAFETY RULES........................................................................... 24 IF ABNORMALITIES ARE FOUND............................................................. 24 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................................. 24 FIRE EXTINGUISHER AND FIRST AID KIT.................................................... 24 SAFETY FEATURES........................................................................ 24 KEEP MACHINE CLEAN..................................................................... 25 INSIDE OPERATOR'S COMPARTMENT.......................................................... 25 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT......................................... 25 HANDRAILS AND STEPS.................................................................... 26 MOUNTING AND DISMOUNTING............................................................... 27 NO PEOPLE ON ATTACHMENTS............................................................... 27 DO NOT GET CAUGHT IN ARTICULATED PORTION............................................... 27 PREVENTION OF BURNS.................................................................... 27 FIRE PREVENTION........................................................................ 28 ACTION IF FIRE OCCURS.................................................................. 29 WINDOW WASHER LIQUID................................................................... 29 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)........................... 29 PRECAUTIONS FOR ATTACHMENTS, OPTIONS................................................... 29 UNAUTHORIZED MODIFICATION.............................................................. 29 SAFETY AT WORKSITE..................................................................... 30 WORKING ON LOOSE GROUND................................................................ 30 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................. 30 ENSURE GOOD VISIBILITY................................................................. 31 VENTILATION FOR ENCLOSED AREAS......................................................... 31 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................. 31 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 31 BE CAREFUL ABOUT ASBESTOS DUST......................................................... 32 PRECAUTIONS FOR OPERATION.................................................................. 33 STARTING ENGINE........................................................................ 33 CHECKS BEFORE STARTING ENGINE...................................................... 33 PRECAUTIONS WHEN STARTING.......................................................... 33 PRECAUTIONS IN COLD AREAS.......................................................... 34 OPERATION.............................................................................. 35 CHECKS BEFORE OPERATION............................................................ 35 PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE................................... 35 PRECAUTIONS WHEN TRAVELING......................................................... 36 TRAVELING ON SLOPES................................................................ 37 PROHIBITED OPERATIONS.............................................................. 38 PRECAUTIONS WHEN OPERATING......................................................... 38 METHODS OF USING BRAKE............................................................. 39 OPERATE CAREFULLY ON SNOW.......................................................... 39 PARKING MACHINE.................................................................... 40 TRANSPORTATION......................................................................... 41 LOADING AND UNLOADING.............................................................. 41 SHIPPING........................................................................... 41 BATTERY................................................................................ 42 BATTERY HAZARD PREVENTION.......................................................... 42 STARTING WITH BOOSTER CABLES....................................................... 43 TOWING................................................................................. 44 WHEN TOWING ....................................................................... 44 PRECAUTIONS FOR MAINTENACE................................................................. 45 WARNING TAG............................................................................ 45 KEEP WORK PLACE CLEAN AND TIDY......................................................... 45 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 45 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................................ 46 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 47 INSPECTION AND MAINTENANCE AFTER TURNING E.C.S.SWITCH OFF.............................. 47 PROPER TOOLS........................................................................... 48 ACCUMULATOR............................................................................ 48 PERSONNEL.............................................................................. 48 ATTACHMENTS............................................................................ 48 WORK UNDER THE MACHINE................................................................. 49 NOISE.................................................................................. 49 PRECAUTIONS WHEN USING HAMMER.......................................................... 49 REPAIR WELDING......................................................................... 49 REMOVING BATTERY TERMINAL.............................................................. 49 PRECAUTIONS WITH HIGH-PRESSURE OIL..................................................... 50 HANDLING HIGH-PRESSURE HOSES........................................................... 50 WASTE MATERIALS........................................................................ 50 MAINTENANCE OF AIR CONDITIONER......................................................... 50 COMPRESSED AIR......................................................................... 51 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.......................................... 51 PRECAUTIONS WITH TIRES..................................................................... 52 HANDLING TIRES......................................................................... 52 PRECAUTIONS WHEN STORING TIRES......................................................... 52 OPERATION...................................................................................... 53 GENERAL VIEW............................................................................... 54 GENERAL VIEW OF MACHINE................................................................ 54 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 55 EXPLANATION OF COMPONENTS.................................................................. 57 MACHINE MONITOR........................................................................ 57 SWITCHES............................................................................... 83 CONTROL LEVERS, PEDALS................................................................. 93 STEERING TILT LOCK LEVER.............................................................. 97 CAP AND COVER WITH LOCK................................................................ 97 FRAME LOCK BAR......................................................................... 98 TOWING PIN............................................................................. 99 GREASE PUMP............................................................................ 99 CAB DOOR INNER LOCK.................................................................... 99 CAB DOOR OPEN LOCK.....................................................................100 CAB WINDOW OPEN LOCK CANCEL KNOB.......................................................100 FUSE...................................................................................100 SLOW BLOW FUSE.........................................................................102 POWER OUTLET...........................................................................102 STORAGE BOX............................................................................102 AM/FM RADIO-CASSETTE STEREO............................................................103 AIR CONDITIONER........................................................................111 HANDLING CAB WIPER.....................................................................116 OPERATION..................................................................................117 CHECK BEFORE STARTING ENGINE, ADJUST...................................................117 STARTING ENGINE........................................................................132 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................134 STOPPING ENGINE........................................................................136 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................137 TURNING................................................................................142 OPERATION OF WORK EQUIPMENT............................................................144 HANDLING HYDRAULIC QUICK COUPLER.......................................................146 WORK POSSIBLE USING WHEEL LOADER.......................................................150 PRECAUTIONS FOR OPERATION..............................................................155 ADJUSTING WORK EQUIPMENT POSTURE.......................................................157 PARKING MACHINE........................................................................161 CHECKS AFTER COMPLETION OF OPERATION...................................................163 LOCKING................................................................................163 HANDLING THE TIRES.....................................................................164 TRANSPORTATION.............................................................................166 TRANSPORTATION PROCEDURE...............................................................166 LOADING,UNLOADING WORK WITH TRAILERS...................................................166 LIFTING MACHINE........................................................................170 COLD WEATHER OPERATION.....................................................................172 PRECAUTIONS FOR LOW TEMPERATURE........................................................172 PRECAUTIONS AFTER COMPLETION OF WORK...................................................173 AFTER COLD WEATHER.....................................................................173 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................174 LONG-TERM STORAGE..........................................................................175 BEFORE STORAGE.........................................................................175 DURING STORAGE.........................................................................175 AFTER STORAGE..........................................................................175 TROUBLESHOOTING............................................................................176 WHEN MACHINE RUNS OUT OF FUEL..........................................................176 METHOD OF TOWING MACHINE...............................................................176 IF BATTERY IS DISCHARGED...............................................................178 OTHER TROUBLE..........................................................................181 MAINTENANCE....................................................................................186 GUIDES TO MAINTENANCE......................................................................187 OUTLINES OF SERVICE........................................................................189 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................189 OUTLINE OF ELECTRIC SYSTEM.............................................................192 WEAR PARTS.................................................................................193 WEAR PARTS LIST........................................................................193 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................194 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................195 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....196 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................197 TORQUE LIST............................................................................197 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................198 MAINTENANCE SCHEDULE CHART.................................................................199 MAINTENANCE SCHEDULE CHART.............................................................199 SERVICE PROCEDURE..........................................................................201 INITIAL 250 HOURS SERVICE..............................................................201 WHEN REQUIRED..........................................................................202 CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT.......................................202 CLEAN INSIDE OF COOLING SYSTEM.....................................................205 CHECK OIL LEVEL IN TRANSFER CASE, ADD OIL..........................................208 CHECK AXLE OIL LEVEL, ADD OIL......................................................209 CLEAN AXLE CASE BREATHER...........................................................210 CLEAN AIR CONDITIONER CONDENSER....................................................211 CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID........................................211 CLEAN RADIATOR FINS AND COOLER FINS................................................212 CLEAN TRANSFER OIL COOLER FINS.....................................................212 CHECK ELECTRICAL INTAKE AIR HEATER.................................................212 TURN, REPLACE BOLT-ON CUTTING EDGE.................................................213 REPLACE BUCKET TEETH...............................................................214 CHECK AIR CONDITIONER..............................................................215 REPLACE SLOW BLOW FUSE.............................................................216 CHECKING FUNCTION OF ACCUMULATOR...................................................217 SELECTION AND INSPECTION OF TIRES..................................................218 CHECK BEFORE STARTING..................................................................220 EVERY 50 HOURS SERVICE.................................................................221 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................221 EVERY 100 HOURS SERVICE................................................................222 LUBRICATE REAR AXLE PIVOT PIN......................................................222 CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER..................................222 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.........................................223 EVERY 250 HOURS SERVICE................................................................224 CHECK BATTERY ELECTROLYTE LEVEL....................................................224 CHECK PARKING BRAKE................................................................226 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST..............................226 CHECK FOR LOOSE WHEEL HUB BOLTS, TIGHTEN...........................................227 CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER..............................228 CHECKING FUNCTION OF ACCUMULATOR...................................................228 LUBRICATING........................................................................229 EVERY 500 HOURS SERVICE................................................................230 CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE...................230 REPLACE FUEL FILTER CARTRIDGE......................................................231 CLEAN WATER SEPARATOR STRAINER.....................................................232 EVERY 1000 HOURS SERVICE...............................................................233 CHANGE OIL IN TRANSFER CASE........................................................233 CLEAN TRANSFER CASE BREATHER.......................................................234 REPLACE HST OIL FILTER ELEMENT.....................................................235 LUBRICATING........................................................................236 CHECK TIGHTENING PARTS OF TURBOCHARGER.............................................236 CHECK PLAY OF TURBOCHARGER ROTOR...................................................236 CHECK ALTERNATOR DRIVING BELT TENSION AND REPLACEMENT .............................236 EVERY 2000 HOURS SERVICE...............................................................237 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT.....................237 REPLACE HYDRAULIC TANK BREATHER ELEMENT............................................238 CHANGE AXLE OIL....................................................................239 REPLACE ELEMENT IN AIR CONDITIONER RECIRCULATION AIR FILTER, FRESH AIR FILTER......239 CLEAN BRAKE CIRCUIT STRAINER.......................................................240 CHECK BRAKE DISC WEAR..............................................................241 CHECKING FUNCTION OF ACCUMULATOR...................................................242 CHECK ALTERNATOR,STARTING MOTOR....................................................242 CHECK ENGINE VALVE CLEARANCE, ADJUST...............................................242 CLEAN AND CHECK TURBOCHARGER.......................................................242 CHECK VIBRATION DAMPER.............................................................242 EVERY 4000 HOURS SERVICE...............................................................243 LUBRICATING........................................................................243 CHECK WATER PUMP...................................................................243 SPECIFICATIONS.................................................................................244 SPECIFICATIONS.............................................................................245 ATTACHMENTS, OPTIONS...........................................................................246 SELECTING BUCKET AND TIRES.................................................................247 HANDLING FORK TOOL.........................................................................248 EXPLANATION OF COMPONENTS..............................................................248 OPERATION..............................................................................249 INDEX..........................................................................................252
PLEASE NOTE:
⦁ This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
⦁ The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
⦁ Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
