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KOMATSU GALEO WA320L-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:60001 & UP) KOMATSU WA320L-5 – PDF DOWNLOAD
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- KOMATSU GALEO WA320L-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL
- SERIAL NUMBER:60001 & UP
- PUBLICATION NUMBER:TEN00088-00
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Description
KOMATSU GALEO WA320L-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:60001 & UP) KOMATSU WA320L-5
KOMATSU GALEO WA320L-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:60001 & UP) KOMATSU WA320L-5 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU GALEO WA320L-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:60001 & UP) KOMATSU WA320L-5
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
TABLE OF CONTENTS:
KOMATSU GALEO WA320L-5 WHEEL LOADER OPERATION & MAINTENANCE MANUAL (SN:60001 & UP) KOMATSU WA320L-5
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTRODUCTION............................................................................... 8 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE........................................... 8 NECESSARY INFORMATION...................................................................... 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NO. PLATE ............................................................... 9 POSITION OF SERVIVE METER.............................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS....................................................................................... 11 SAFETY......................................................................................... 14 SAFETY..................................................................................... 15 SAFETY LABELS.............................................................................. 18 LOCATION OF SAFETY LABELS.............................................................. 18 SAFETY LABELS......................................................................... 19 GENERAL PRECAUTIONS........................................................................ 24 SAFETY RULES........................................................................... 24 IF ABNORMALITIES ARE FOUND............................................................. 24 CLOTHING AND PERSONAL PROTECTIVE ITEMS................................................. 24 FIRE EXTINGUISHER AND FIRST AID KIT.................................................... 24 SAFETY FEATURES........................................................................ 24 KEEP MACHINE CLEAN..................................................................... 25 INSIDE OPERATOR'S COMPARTMENT.......................................................... 25 ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT......................................... 25 HANDRAILS AND STEPS.................................................................... 26 MOUNTING AND DISMOUNTING............................................................... 27 NO PEOPLE ON ATTACHMENTS............................................................... 27 DO NOT GET CAUGHT IN ARTICULATED PORTION............................................... 27 PREVENTION OF BURNS.................................................................... 27 FIRE PREVENTION........................................................................ 28 ACTION IF FIRE OCCURS.................................................................. 29 WINDOW WASHER LIQUID................................................................... 29 PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)........................... 29 PRECAUTIONS FOR ATTACHMENTS, OPTIONS................................................... 29 UNAUTHORIZED MODIFICATION.............................................................. 29 SAFETY AT WORKSITE..................................................................... 30 WORKING ON LOOSE GROUND................................................................ 30 DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES................................................. 30 ENSURE GOOD VISIBILITY................................................................. 31 VENTILATION FOR ENCLOSED AREAS......................................................... 31 CHECKING SIGNALMAN'S SIGNALS AND SIGNS................................................. 31 EMERGENCY EXIT FROM OPERATOR'S CAB..................................................... 31 BE CAREFUL ABOUT ASBESTOS DUST......................................................... 32 PRECAUTIONS FOR OPERATION.................................................................. 33 STARTING ENGINE........................................................................ 33 CHECKS BEFORE STARTING ENGINE...................................................... 33 PRECAUTIONS WHEN STARTING.......................................................... 33 PRECAUTIONS IN COLD AREAS.......................................................... 34 OPERATION.............................................................................. 35 CHECKS BEFORE OPERATION............................................................ 35 PRECAUTIONS WHEN TRAVELING IN FORWARD OR REVERSE................................... 35 PRECAUTIONS WHEN TRAVELING......................................................... 36 TRAVELING ON SLOPES................................................................ 37 PROHIBITED OPERATIONS.............................................................. 38 PRECAUTIONS WHEN OPERATING......................................................... 38 METHODS OF USING BRAKE............................................................. 39 OPERATE CAREFULLY ON SNOW.......................................................... 39 PARKING MACHINE.................................................................... 40 TRANSPORTATION......................................................................... 41 LOADING AND UNLOADING.............................................................. 41 SHIPPING........................................................................... 41 BATTERY................................................................................ 42 BATTERY HAZARD PREVENTION.......................................................... 42 STARTING WITH BOOSTER CABLES....................................................... 43 TOWING................................................................................. 44 WHEN TOWING ....................................................................... 44 PRECAUTIONS FOR MAINTENACE................................................................. 45 WARNING TAG............................................................................ 45 KEEP WORK PLACE CLEAN AND TIDY......................................................... 45 APPOINT LEADER WHEN WORKING WITH OTHERS................................................ 45 STOP ENGINE BEFORE CARRYING OUT MAINTENANCE............................................ 46 TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING..................................... 47 INSPECTION AND MAINTENANCE AFTER TURNING E.C.S.SWITCH OFF.............................. 47 PROPER TOOLS........................................................................... 48 ACCUMULATOR............................................................................ 48 PERSONNEL.............................................................................. 48 ATTACHMENTS............................................................................ 48 WORK UNDER THE MACHINE................................................................. 49 NOISE.................................................................................. 49 PRECAUTIONS WHEN USING HAMMER.......................................................... 49 REPAIR WELDING......................................................................... 49 REMOVING BATTERY TERMINAL.............................................................. 49 PRECAUTIONS WITH HIGH-PRESSURE OIL..................................................... 50 HANDLING HIGH-PRESSURE HOSES........................................................... 50 WASTE MATERIALS........................................................................ 50 MAINTENANCE OF AIR CONDITIONER......................................................... 50 COMPRESSED AIR......................................................................... 51 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS.......................................... 51 PRECAUTIONS WITH TIRES..................................................................... 52 HANDLING TIRES......................................................................... 52 PRECAUTIONS WHEN STORING TIRES......................................................... 52 OPERATION...................................................................................... 53 GENERAL VIEW............................................................................... 54 GENERAL VIEW OF MACHINE................................................................ 54 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 55 EXPLANATION OF COMPONENTS.................................................................. 57 MACHINE MONITOR........................................................................ 57 SWITCHES............................................................................... 84 CONTROL LEVERS, PEDALS................................................................. 92 STEERING TILT LOCK LEVER............................................................... 96 CAP AND COVER WITH LOCK................................................................ 96 FRAME LOCK BAR......................................................................... 97 TOWING PIN............................................................................. 98 GREASE PUMP............................................................................ 98 CAB DOOR INNER LOCK.................................................................... 98 CAB DOOR OPEN LOCK..................................................................... 99 CAB WINDOW OPEN LOCK CANCEL KNOB....................................................... 99 FUSE................................................................................... 99 SLOW BLOW FUSE.........................................................................101 POWER OUTLET...........................................................................101 STORAGE BOX............................................................................101 AM/FM RADIO-CASSETTE STEREO............................................................102 AIR CONDITIONER........................................................................110 HANDLING CAB WIPER.....................................................................115 OPERATION..................................................................................116 CHECK BEFORE STARTING ENGINE, ADJUST...................................................116 STARTING ENGINE........................................................................131 OPERATIONS AND CHECKS AFTER STARTING ENGINE............................................135 STOPPING ENGINE........................................................................137 MOVING THE MACHINE (DIRECTIONAL, SPEED), STOPPING THE MACHINE..........................138 TURNING................................................................................142 OPERATION OF WORK EQUIPMENT............................................................144 WORK POSSIBLE USING WHEEL LOADER.......................................................146 PRECAUTIONS FOR OPERATION..............................................................153 ADJUSTING WORK EQUIPMENT POSTURE.......................................................155 PARKING MACHINE........................................................................157 CHECKS AFTER COMPLETION OF OPERATION...................................................159 LOCKING................................................................................159 HANDLING THE TIRES.....................................................................160 TRANSPORTATION.............................................................................162 TRANSPORTATION PROCEDURE...............................................................162 LOADING, UNLOADING WORK WITH TRAILERS..................................................162 LIFTING MACHINE........................................................................166 COLD WEATHER OPERATION.....................................................................168 PRECAUTIONS FOR LOW TEMPERATURE........................................................168 PRECAUTIONS AFTER COMPLETION OF WORK...................................................169 AFTER COLD WEATHER.....................................................................169 WARMING-UP OPERATION FOR STEERING HYDRAULIC CIRCUIT IN COLD WEATHER....................170 LONG-TERM STORAGE..........................................................................171 BEFORE STORAGE.........................................................................171 DURING STORAGE.........................................................................171 AFTER STORAGE..........................................................................171 TROUBLESHOOTING............................................................................172 WHEN MACHINE RUNS OUT OF FUEL..........................................................172 METHOD OF TOWING MACHINE...............................................................172 IF BATTERY IS DISCHARGED...............................................................174 OTHER TROUBLE..........................................................................177 MAINTENANCE....................................................................................182 GUIDES TO MAINTENANCE......................................................................183 OUTLINES OF SERVICE........................................................................185 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................185 OUTLINE OF ELECTRIC SYSTEM.............................................................188 WEAR PARTS.................................................................................189 WEAR PARTS LIST........................................................................189 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................190 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................191 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....192 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................193 TORQUE LIST............................................................................193 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................194 MAINTENANCE SCHEDULE CHART.................................................................195 MAINTENANCE SCHEDULE CHART.............................................................195 SERVICE PROCEDURE..........................................................................197 INITIAL 250 HOURS SERVICE..............................................................197 WHEN REQUIRED..........................................................................198 CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT.......................................198 CLEAN INSIDE OF COOLING SYSTEM.....................................................201 CHECK OIL LEVEL IN TRANSFER CASE, ADD OIL..........................................204 CHECK AXLE OIL LEVEL, ADD OIL......................................................205 CLEAN AXLE CASE BREATHER...........................................................206 CLEAN AIR CONDITIONER CONDENSER....................................................207 CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID........................................207 CLEAN RADIATOR FINS AND COOLER FINS................................................208 CLEAN TRANSFER OIL COOLER FINS.....................................................208 CHECK ELECTRICAL INTAKE AIR HEATER.................................................208 TURN, REPLACE BOLT-ON CUTTING EDGE.................................................209 REPLACE BUCKET TEETH...............................................................210 CHECK AIR CONDITIONER..............................................................211 REPLACE SLOW BLOW FUSE.............................................................212 CHECKING FUNCTION OF ACCUMULATOR...................................................213 SELECTION AND INSPECTION OF TIRES..................................................214 CHECK BEFORE STARTING..................................................................216 EVERY 50 HOURS SERVICE.................................................................217 DRAIN WATER, SEDIMENT FROM FUEL TANK...............................................217 EVERY 100 HOURS SERVICE................................................................218 LUBRICATE REAR AXLE PIVOT PIN......................................................218 CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER..................................218 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL.........................................219 EVERY 250 HOURS SERVICE................................................................220 CHECK BATTERY ELECTROLYTE LEVEL....................................................220 CHECK PARKING BRAKE................................................................222 CHECK AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST..............................222 CHECK FOR LOOSE WHEEL HUB BOLTS, TIGHTEN...........................................223 CLEAN ELEMENT IN AIR CONDITIONER RECIRCULATION FILTER..............................224 CHECKING FUNCTION OF ACCUMULATOR...................................................224 LUBRICATING........................................................................225 EVERY 500 HOURS SERVICE................................................................227 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE..................227 REPLACE FUEL FILTER CARTRIDGE......................................................228 CLEAN WATER SEPARATOR STRAINER.....................................................229 EVERY 1000 HOURS SERVICE...............................................................230 CHANGE OIL IN TRANSFER CASE........................................................230 CLEAN TRANSFER CASE BREATHER.......................................................231 REPLACE HST OIL FILTER ELEMENT.....................................................232 LUBRICATING........................................................................233 CHECK TIGHTENING PARTS OF TURBOCHARGER.............................................233 CHECK PLAY OF TURBOCHARGER ROTOR...................................................233 CHECK ALTERNATOR DRIVING BELT TENSION AND REPLACEMENT .............................233 EVERY 2000 HOURS SERVICE...............................................................234 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT.....................234 REPLACE HYDRAULIC TANK BREATHER ELEMENT............................................235 CHANGE AXLE OIL....................................................................236 REPLACE ELEMENT IN AIR CONDITIONER RECIRCULATION AIR FILTER, FRESH AIR FILTER......236 CLEAN BRAKE CIRCUIT STRAINER.......................................................237 CHECK BRAKE DISC WEAR..............................................................238 CHECKING FUNCTION OF ACCUMULATOR...................................................239 CHECK ALTERNATOR, STARTING MOTOR...................................................239 CHECK ENGINE VALVE CLEARANCE, ADJUST...............................................239 CLEAN AND CHECK TURBOCHARGER.......................................................239 CHECK VIBRATION DAMPER.............................................................239 EVERY 4000 HOURS SERVICE...............................................................240 LUBRICATING........................................................................240 CHECK WATER PUMP...................................................................240 SPECIFICATIONS.................................................................................241 SPECIFICATIONS.............................................................................242 ATTACHMENTS, OPTIONS...........................................................................243 SELECTING BUCKET AND TIRES.................................................................244 MACHINE MONITOR WITH LOAD METER............................................................245 EXPLANATION OF COMPONENTS..............................................................246 MACHINE MONITOR........................................................................248 HANDLING MULTI-FUNCTION LEVER..............................................................303 EXPLANATION OF COMPONENTS..............................................................303 OPERATION..............................................................................306 INDEX..........................................................................................308
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