Komatsu Gasoline & LP FG20/25/28/30/32/35-16 Diesel FD20/25/28/30/32/35-16 BX50 Series Forklift Trucks Service Manual SM160 BEB16E1-06 – PDF DOWNLOAD

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Komatsu Gasoline & LP FG20/25/28/30/32/35-16 Diesel FD20/25/28/30/32/35-16 BX50 Series Forklift Trucks Service Manual SM160 BEB16E1-06 – PDF DOWNLOAD

Komatsu Gasoline & LP FG20-16 FG25-16 FG28-16 FG30-16 FG32-16 FG35-16 Diesel FD20-16 FD25-16 FD28-16 FD30-16 FD32-16 FD35-16 BX50 Series Forklift Trucks Service Manual SM160 BEB16E1-06 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu Gasoline & LP FG20/25/28/30/32/35-16 Diesel FD20/25/28/30/32/35-16 BX50 Series Forklift Trucks Service Manual SM160 BEB16E1-06 – PDF DOWNLOAD

Komatsu Gasoline & LP FG20-16 FG25-16 FG28-16 FG30-16 FG32-16 FG35-16 Diesel FD20-16 FD25-16 FD28-16 FD30-16 FD32-16 FD35-16 BX50 Series Forklift Trucks Service Manual SM160 BEB16E1-06 – PDF DOWNLOAD

BX50 S/N 200001A~
BX50 – Gasoline & LP FG20/25/28/30/32/35-16
BX50 – Diesel FD20/25/28/30/32/35-16

INTRODUCTION:

• This Service Manual has been developed as an information resource to help the reader
  learn about, understand, repair and maintain the BX50 Series forklift trucks, and the various
  equipment, systems, inspections, sensors, diagnostic procedures and diagnostic
  equipment utilized to maintain, adjust and troubleshoot these systems. Although reference
  is made to maintenance procedures necessary to perform servicing of this vehicle,
  you should refer to the applicable Operation and Maintenance Manual for these lift trucks
  for more complete maintenance information.
• Komatsu is involved in a concentrated and highly technical program of designing and
  developing cleaner burning, more efficient and more powerful engines for use in the
  industrial truck market. As a result, new computerized sensors, systems and diagnostic
  monitors have been created to make the job of maintaining and repairing these systems
  simple and easy.
• Read this manual carefully, refer to it often and learn the repair, testing and adjustment
  procedures to the best of your ability. Please note that some illustrations are generic and
  may not look exactly like your unit in every detail.
• Ensure that, when you are working on or around industrial trucks, Safety is priority
  Number One. Read, understand and obey all WARNINGS and CAUTIONS.
• Follow the instructions and procedures presented in this manual when working on these
  lift trucks and their systems. Damage to the equipment, and possible injury to yourself or
  others, may result if these procedures are not adhered to carefully.
• Keep this manual nearby and accessible for use when necessary. If this book becomes
  dirty, worn or illegible, contact Komatsu for a replacement. The procedures outlined in
  this manual will be updated periodically. Be sure that you have the latest revision in order
  to learn the newest information available. Revision dates will be clearly displayed on the
  lower left hand corner of the cover page.

TABLE OF CONTENTS:

Komatsu Gasoline & LP FG20/25/28/30/32/35-16 Diesel FD20/25/28/30/32/35-16 BX50 Series Forklift Trucks Service Manual SM160 BEB16E1-06 – PDF DOWNLOAD

TABLE OF CONTENTS 1
INTRODUCTION 4
FEDERAL EPA EMISSION CONTROL STATEMENT (K21/K25) 6
FEDERAL EPA EMISSION CONTROL STATEMENT (4D94LE) 9
LIFT TRUCK MODELS COVERED IN THIS PUBLICATION 12
CHAPTER 00 – SAFETY 00-1
Safety Management 00-3
Safe Travel 00-8
Loading Operations 00-16
Stopping and Parking 00-24
Inspection and Maintenance 00-26
CHAPTER 10 – GENERAL INFORMATION AND SPECIFICATIONS 10-1
Dimensions and Specifications Tables 10-2
Periodic Replacement of Consumable Parts 10-14
Standard Tightening Torque for Bolts 10-15
Standard Tightening Torque for Pipe Joints 10-16
CHAPTER 20 – TESTING AND ADJUSTING 20-1
Service Data (BX50 Pneumatic – Gasoline/LPG/Dual-Fuel) 20-2
Service Data (BX50 Cushion – Gasoline/LPG/Dual-Fuel) 20-7
Service Data (BX50 Diesel – Pneumatic Only) 20-9
Gasoline Engine 20-10
Change Engine Oil 20-10
Replace Oil Filter 20-10
Replace Fuel Filter 20-10
Inspect Spark Plugs 20-11
Diesel Engine 20-12
Change Engine Oil 20-12
Replace Oil Filter 20-12
Air Cleaner 20-13
Ignition Timing 20-14
Fuel Injection Timing 20-15
Compression Pressure 20-16
Valve Clearance 20-17
Torquing of Cylinder Head Bolts 20-18
Torqflow Transmission Case 20-19
Differential Case 20-20
Hydraulic Tank 20-21
Hydraulic Drift – Lift & Tilt Cylinders 20-22
Inching & Brake Pedals 20-23
Accelerator Pedals 20-24
Parking Brake Lever 20-26
Wheel Brake 20-27
Bleeding Air 20-28
Designated Fuel & Lubricating Oil – Gasoline Engines 20-31
Designated Fuel & Lubricating Oil – Diesel Engines 20-32
2
CHAPTER 30 – REMOVAL AND INSTALLATION 30-1
Exploded View of Lift Truck 30-2
Weight Table – Component Parts 30-3
Mast 30-5
Lift Cylinder 30-7
Engine 30-8
Torque Converter, Transmission & Drive Axle 30-13
Alignment of Power Train 30-23
Steering Axle & Power Steering 30-25
Wheel Brake 30-26
CHAPTER 40 – DISASSEMBLY AND ASSEMBLY 40-1
Torque Converter 40-2
Torqflow Transmission 40-15
Differential 40-24
Differential Assembly Drawing 40-30
Wheel Brake 40-34
Brake Master Cylinder 40-36
Combination Switch 40-40
Solenoid Valve 40-43
Steering Valve 40-47
Steering Axle 40-50
Power Steering Cylinder Assy 40-56
Lift Cylinder 40-59
Tilt Cylinder 40-68
Control Valve 40-71
Fork Carriage 40-76
Flow Divider 40-76
Reservoir Assy 40-80
Hydraulic Pump 40-81
Propeller Shaft 40-86
CHAPTER 50 – MAINTENANCE STANDARD 50-1
Torque Converter 50-2
Torqflow Transmission 50-5
Transmission Control Valve 50-7
Differential 50-9
Wheel Brake 50-10
Brake Master Cylinder 50-11
Brake Booster (Power Brakes) 50-12
Steering Axle 50-14
Power Steering Valve 50-15
Lift Cylinder 50-17
Mast, Fork Carriage & Forks 50-24
Hydraulic Pump 50-26
Flow Divider 50-30
Propeller Shaft 50-32
CHAPTER 60 – STRUCTURE AND FUNCTION 60-1
Torque Converter, Gear Pump & Control Valve 60-2
Brake Booster 60-11
Flow Divider 60-12
Tilt Cylinder 60-14
Hydraulic Circuit Drawing 60-22
3
P-Port Oil Pressure Measuring Port 60-24
CHAPTER 80 – PERIODIC INSPECTION 80-1
Inspection Tables & Check Points 80-2
CHAPTER 90 – CONVERSION TABLES 90-1
SM300 – K21/K25 ENGINE SERVICE MANUAL
SM197 – 4D94LE ENGINE SERVICE MANUAL
APPENDIX 1 – MAST SERVICE MANUALS
E Series MD Masts – Full Free Lift 2-Stage
E Series MS Masts – Limited Free Lift 2-Stage
E Series MT Masts – Full Free Lift 3-Stage
35D/45D/55D-MQ Quad Mast Service Manual
APPENDIX 2 – ELECTRICAL SCHEMATICS
BX50 EPA Torqflow – Gasoline Engine
BX50 EPA Torqflow – LPG Engine
BX50 EPA Torqflow – UL-EE LP Engine
BX50 EPA Torqflow – Gas/LP Dual-Fuel Engine
BX50 EPA Torqflow – Diesel Engine

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• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact heydownloadss@gmail.com

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