Komatsu Gasoline LPG FG40ZTU-10 FG40TU-10 FG40Z-10 FG35-10 Diesel FD40ZTU-10 FD40TU-10 FDZY-10 Operation & Maintenance Manual OM304 – PDF

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Komatsu CX50 Forklift Truck Gasoline LPG FG40ZTU-10 FG40TU-10 FG40Z-10 FG35-10 Diesel FD40ZTU-10 FD40TU-10 FDZY-10 FD35Y-10 Operation & Maintenance Manual OM304 – PDF DOWNLOAD

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Komatsu CX50 Forklift Truck Gasoline LPG FG40ZTU-10 FG40TU-10 FG40Z-10 FG35-10 Diesel FD40ZTU-10 FD40TU-10 FDZY-10 FD35Y-10 Operation & Maintenance Manual OM304 – PDF DOWNLOAD

Language : English
Pages : 268
Downloadable : Yes
File Type : PDF
Size: 9.58 MB

DESCRIPTION:

Komatsu CX50 Forklift Truck Gasoline LPG FG40ZTU-10 FG40TU-10 FG40Z-10 FG35-10 Diesel FD40ZTU-10 FD40TU-10 FDZY-10 FD35Y-10 Operation & Maintenance Manual OM304 – PDF DOWNLOAD

Gasoline, LPG
S/N 133001-134755 (EPA Tier 2)
S/N 134756-135545 (CARB 2010)
FG40ZTU-10
FG40TU-10 FG45TU-10 FG50ATU-10
FG40Z-10
FG35-10 FG40-10 FG45-10 FG50A-10
Diesel
S/N 133001-135545
FD40ZTU-10
FD40TU-10 FD45TU-10 FD50ATU-10
(EPA Tier 3)
FD40ZY-10
FD35Y-10 FD40Y-10 FD45Y-10 FD50AY-10
(EPA Tier 2)

INTRODUCTION
1.1 ABOUT THIS MANUAL
This manual describes procedures for proper operation, inspection, and maintenance of this lift truck, and rules you
must follow for your safety. Most accidents are caused by a failure to follow fundamental safety precautions for the
operation, inspection, and maintenance of lift trucks. Also, knowing the possible hazards in advance will help to
avoid accidents.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu CX50 Forklift Truck Gasoline LPG FG40ZTU-10 FG40TU-10 FG40Z-10 FG35-10 Diesel FD40ZTU-10 FD40TU-10 FDZY-10 FD35Y-10 Operation & Maintenance Manual OM304 – PDF DOWNLOAD

CONTENTS ………………………………………………………………. 5
FOREWORD……………………………………………………………….. 13
1. INTRODUCTION……………………………………………………… 15
1.1 ABOUT THIS MANUAL…………………………………………….. 15
1.2 STORAGE LOCATION FOR OPERATION AND MAINTENANCE MANUAL…………….. 15
1.3 ENGINE MOUNTED ON THIS LIFT TRUCK………………………………. 16
1.4 FOR YOUR SAFETY………………………………………………. 17
1.5 APPLICABLE MODEL AND SERIAL NO…………………………………. 18
1.6 GENERAL VIEW OF LIFT TRUCK…………………………………….. 19
1.7 QUALIFICATIONS FOR OPERATION…………………………………… 19
1.8 RUNNING IN A NEW LIFT TRUCK……………………………………. 19
1.9 MAINTENANCE FOR NEW LIFT TRUCK…………………………………. 19
1.10 WARRANTY AND SERVICE…………………………………………. 20
1.11 NECESSARY INFORMATION ABOUT LIFT TRUCK…………………………. 20
2. DIESEL ENGINE EMISSION CONTROL WARRANTY STATEMENT…………………….. 23
2.1 FEDERAL EMISSION CONTROL WARRANTY STATEMENT……………………… 23
2.2 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT…………………… 23
2.3 GENERAL EXCLUSIONS……………………………………………. 25
3. TB45 ENGINE EMISSION CONTROL WARRANTY STATEMENT………………………. 26
3.1 LABELS REQUIRED AND LABEL LOCATIONS…………………………….. 26
3.2 WARRANTY…………………………………………………….. 27
3.3 TB45 EPA CERTIFICATE OF CONFORMITY……………………………… 29
4. WARRANTY CERTIFICATES……………………………………………… 30
4.1 PRODUCT WARRANTY……………………………………………… 30
4.2 EPA EMISSION CONTROL – DIESEL ENGINES…………………………… 31
4.3 EPA EMISSION CONTROL – GASOLINE/LPG ENGINES……………………… 32
SAFETY…………………………………………………………………. 33
5. SAFETY LABELS…………………………………………………….. 35
5.1 SAFETY LABEL LOCATION CHART – UL MODELS…………………………. 36
5.2 SAFETY LABEL DESCRIPTIONS – UL MODELS…………………………… 38
5.3 SAFETY LABEL LOCATION CHART – NON-UL MODELS……………………… 42
5.4 SAFETY LABEL DESCRIPTIONS – NON-UL MODELS……………………….. 44
6. BASIC PRECAUTIONS…………………………………………………. 48
7. BEFORE STARTING OPERATION………………………………………….. 53
8. TRAVELING THE LIFT TRUCK…………………………………………… 54
9. LOAD HANDLING OPERATION……………………………………………. 60
10. PRECAUTIONS FOR INSPECTION AND MAINTENANCE………………………….. 65
11. HOISTING AND TRANSPORTING THE LIFT TRUCK……………………………. 70
12. STRUCTURE AND STABILITY OF THE LIFT TRUCK…………………………… 71
12.1 LONGITUDINAL STABILITY……………………………………….. 71
12.2 CENTER OF GRAVITY OF A LOAD…………………………………… 71
12.3 COMBINED CENTER OF GRAVITY AND STABILITY ON THE LOADED LIFT TRUCK…. 71
12.4 COMBINED CENTER OF GRAVITY AND STABILITY……………………….. 71
12.5 ACTUAL CAPACITY……………………………………………… 72
13. DATA PLATE………………………………………………………. 73
14. INTRODUCTION OF OPTIONAL SAFETY DEVICES…………………………….. 74
OPERATION………………………………………………………………. 75
15. OPERATION……………………………………………………….. 77
15.1 GENERAL VIEW OF LIFT TRUCK……………………………………. 77
16. REMOVAL AND INSTALLATION OF ATTACHMENTS…………………………….. 92
16.1 SAFETY PRECAUTIONS…………………………………………… 92
16.2 FORKS………………………………………………………. 92
16.3 CARRIAGE……………………………………………………. 93
16.4 MAST……………………………………………………….. 93
16.5 SIDE SHIFT, FORK POSITIONER AND CLAMP ATTACHMENTS……………….. 94
16.6 START-UP INSPECTION………………………………………….. 95
16.7 MOUNTING/DISMOUNTING AND SEAT ADJUSTMENT……………………….. 96
16.8 STARTING, GEAR SHIFTING, AND TRAVELING…………………………. 99
16.9 TEMPORARY STOPPING, PARKING AND STOPPING………………………..108
16.10 HANDLING LOADS………………………………………………110
16.11 CHECKING AFTER OPERATION……………………………………..114
INSPECTION AND MAINTENANCE………………………………………………..115
17. INSPECTION AND MAINTENANCE…………………………………………117
17.1 START-UP INSPECTION…………………………………………..117
17.2 CHECKING AND REPORTING AFTER OPERATION………………………….135
17.3 SIMPLE MAINTENANCE……………………………………………136
17.4 REPLACING FUSES………………………………………………153
17.5 RUNNING IN COLD WEATHER……………………………………….165
17.6 PROCEDURE WITH OVERHEATED ENGINE……………………………….167
17.7 OPERATING LIFT TRUCKS IN SPECIAL ENVIRONMENT OR IN FORCIBLE WAY……169
17.8 ACTION TO TAKE WHEN THE FORK FAILS TO LOWER……………………..170
17.9 WASHING LIFT TRUCKS…………………………………………..171
17.10 LONG-TERM STORAGE……………………………………………173
17.11 HOISTING LIFT TRUCK………………………………………….174
17.12 LOADING AND UNLOADING LIFT TRUCK………………………………175
17.13 INSPECTION AND MAINTENANCE SCHEDULE CHART………………………176
17.14 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…………………..183
18. SERVICE DATA……………………………………………………..184
18.1 NON-UL GAS MODELS…………………………………………….184
18.2 NON-UL DIESEL MODELS………………………………………….186
18.3 UL GAS MODELS………………………………………………..188
18.4 UL DIESEL MODELS……………………………………………..190
18.5 BOLT TIGHTENING TORQUE………………………………………..192
TECHNICAL DATA…………………………………………………………..193
19. TECHNICAL DATA……………………………………………………195
19.1 DIMENSIONAL DIAGRAM…………………………………………..195
19.2 NON-UL GASOLINE MODELS – FG40ZT/35T/40T-10………………………196
19.3 NON-UL GASOLINE MODELS – FG45T/50AT-10………………………….198
19.4 NON-UL DIESEL MODELS – FD40ZYT/35YT/40YT-10……………………..200
19.5 NON-UL DIESEL MODELS – FD45YT/50AYT-10………………………….202
19.6 UL GASOLINE MODELS – FG40ZTU/40TU-10……………………………204
19.7 UL GASOLINE MODELS – FG45TU/50ATU-10……………………………206
19.8 UL DIESEL INTERIM MODELS – FD40ZTU/40TU-10………………………208
19.9 UL DIESEL MODELS – FD45TU/50ATU-10……………………………..210
LPG FUEL SYSTEM………………………………………………………….213
20. LP GAS FUEL SYSTEM………………………………………………..215
20.1 SAFETY LABEL LOCATION CHART……………………………………215
20.2 SAFETY LABEL DESCRIPTIONS……………………………………..216
20.3 BASIC PRECAUTIONS…………………………………………….217
20.4 GENERAL VIEW…………………………………………………218
20.5 EXPLANATION OF COMPONENTS……………………………………..219
20.6 REFUELING LP GAS……………………………………………..222
20.7 START-UP INSPECTION…………………………………………..231
20.8 OPERATION……………………………………………………234
20.9 SIMPLE MAINTENANCE……………………………………………249
20.10 TAR CHECK AND DRAINING OF VAPORIZER……………………………249
20.11 CLEANING THE LP GAS FILTER……………………………………250
20.12 PARKING AND STORAGE………………………………………….250
20.13 INSPECTION AND MAINTENANCE SCHEDULE CHART………………………251
20.14 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…………………..252
20.15 SERVICE DATA………………………………………………..252
ATTACHMENTS AND OPTIONS…………………………………………………..253
21. ATTACHMENTS………………………………………………………255
21.1 FEATURES…………………………………………………….255
21.2 MODEL PLATE AND SERIAL NO. LOCATION…………………………….255
21.3 SAFETY PRECAUTIONS……………………………………………256
21.4 SAFETY LABEL…………………………………………………257
21.5 GENERAL VIEW…………………………………………………258
21.6 EXPLANATION OF COMPONENTS……………………………………..259
21.7 LOADING AND UNLOADING WITH A SIDE SHIFTER……………………….261
21.8 OPERATING FORK POSITIONER……………………………………..262
21.9 OPERATING CLAMP OPEN GUARD…………………………………….263
21.10 INSPECTION AND MAINTENANCE……………………………………264
22. OPTIONS………………………………………………………….265

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