Komatsu Gasoline LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM205 TB45E-BE1 – PDF DOWNLOAD

Description

Komatsu Gasoline LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM205 TB45E-BE1 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Gasoline LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM205 TB45E-BE1 – PDF DOWNLOAD

Komatsu Gasoline LPG FG40ZTU-10 FG40TU-10 FG45TU-10 FG50ATU-10 FG40Z-10 FG35-10 FG40-10 FG4510 FG50A-10 CX50 Forklift Truck Service Manual SM205 TB45E-BE1 – PDF DOWNLOAD

CX50 Forklift Truck, EPA Tier 2 Compliant
Gasoline/LPG Models FG40ZTU/40TU/45TU/50ATU-10
FG40Z/35/40/45/50A-10
S/N 133001~

PRECAUTIONS FOR SAFETY AND QUALITY

Description
• Observe the following precautions for safe and proper maintenance.
• Only qualified and appointed persons shall inspect, repair, or
adjust the vehicle.
• Keep the workplace and tools clean.
Safe Work
• Do not run the engine in a place which has no exhaust ducts
and which is poorly ventilated.
• Ventilate the workplace well and do not place a combustible
thing there. Take extreme care when handling a combustible
thing or a hazardous material such as gasoline.
• Dispose of the replaced oil, parts washing oil, etc. according to
laws.
• When working on parts which become hot, rotary parts, or
sliding parts, take care not to burn or injure yourself.
• When working in a pit or a closed place, ventilate it to discharge
harmful materials in advance.
• Do not work on the vehicle jacked up. When working on it,
support it by the specified parts on wood blocks, etc.
• When lifting up the vehicle, support it by the specified parts and
apply a safety device.
• When removing a heavy part such as the engine, vehicle body,
etc. take care not to drop it by unbalancing it.
• Do not smoke while maintaining the vehicle.
• When maintaining the vehicle, take off rings and necklace to
prevent a short circuit in the electrical system.

TABLE OF CONTENTS:

Komatsu Gasoline LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM205 TB45E-BE1 – PDF DOWNLOAD

SM205_01_COVER[1] 1
SM205_02_GENERAL[1] 2
PRECAUTIONS FOR SAFETY AND QUALITY 2
HOW TO READ THIS MANUAL 4
TROUBLE DIAGNOSIS 7
ECM GENERAL SERVICE INFORMATION 11
PRECAUTIONS FOR WORK 15
PREPARATION 18
SERVICE DATA 21
SM205_03_MECHANICAL[1] 26
INTAKE MANIFOLD 26
EXHAUST MANIFOLD 28
OIL PAN AND OIL STRAINER 30
ROCKER COVER 32
ROCKER ARM AND ROCKER SHAFT 33
CYLINDER HEAD 36
TIMING CHAIN 44
CYLINDER BLOCK 51
SM205_04_LUBRICATION[1] 73
SM205_05_COOLING_SYS[1] 75
CHANGING ENGINE COOLANT 75
WATER PUMP 76
THERMOSTAT 77
SM205_06_CONTROL[1] 79
PRECAUTIONS 79
ENGINE CONTROL SYSTEM 84
TROUBLE DIAGNOSIS 89
CRANKSHAFT POSITION SENSOR 1° (POS) 130
CRANK ANGLE SENSOR 120° (REF) 131
MASS AIR FLOW SENSOR 132
HEATED OXYGEN SENSOR 133
VEHICLE SPEED SENSOR 134
THROTTLE POSITION SENSOR 135
ACCELERATOR PEDAL POSITION SENSOR 136
INTAKE AIR TEMPERATURE SENSOR 137
IGNITION SYSTEM 138
FUEL INJECTOR SYSTEM (GASOLINE) 139
THROTTLE CONTROL MOTOR SYSTEM 140
HEATED OXYGEN SENSOR 141
LPG INJECTOR SYSTEM 142
LPG ASSISTANCE INJECTOR SYSTEM 143
LPG FUEL PRESSURE SENSOR SYSTEM 144
FUEL CUT FUNCTION 145
INTERCEPTION VALVE SYSTEM 146
FUEL CHANGING SWITCH SYSTEM 147
BLOW-BY GAS REDUCING DEVICE 148
ECM COMPONENTS 149
SERVICE DATA AND SPECIFICATIONS 152
SM205_07_FUEL_SYS[1] 153
FUEL SYSTEM 153
FUEL INJECTOR 155
LPG PARTS 158
SM205_08_ELECTRICAL_SYS[1] 174
STARTING SYSTEM 174
STARTING MOTOR 175
MAINTENANCE OF STARTER 176
CHARGING SYSTEM 177
ALTERNATOR 178
HIGH-TENSION CABLE 185
SM205_09_ENG_TUNE_UP[1] 186
VALVE CLEARANCE 186
ENGINE DRIVE BELT 188
ENGINE OIL 190
COMPRESSION PRESSURE 194
SPARK PLUG 195

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