Komatsu Gasoline/LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM208 TB45E(CARB2010)-BE1 – PDF DOWNLOAD

Description

Komatsu Gasoline/LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM208 TB45E(CARB2010)-BE1 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Komatsu Gasoline/LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM208 TB45E(CARB2010)-BE1 – PDF DOWNLOAD

Komatsu Gasoline/LPG FG40ZTU-10 FG40TU-10 FG45TU-10 FG50ATU-10 FG40Z-10 FG35-10 FG40-10 FG45-10 FG50A-10 CX50 Forklift Truck Service Manual SM208 TB45E(CARB2010)-BE1 – PDF DOWNLOAD

Gasoline/LPG FG40ZTU/40TU/45TU/50ATU-10
FG40Z/35/40/45/50A-10
S/N 134756

PRECAUTIONS FOR SAFETY AND QUALITY:
 Description;

• Observe the following precautions for safe and proper maintenance.
• Only qualified and appointed persons shall inspect, repair, or
adjust the vehicle.
• Keep the workplace and tools clean.
Safe Work
• Do not run the engine in a place which has no exhaust ducts
and which is poorly ventilated.
• Ventilate the workplace well and do not place a combustible
thing there. Take extreme care when handling a combustible
thing or a hazardous material such as gasoline.
• Dispose of the replaced oil, parts washing oil, etc. according to
laws.
• When working on parts which become hot, rotary parts, or
sliding parts, take care not to burn or injure yourself.
• When working in a pit or a closed place, ventilate it to discharge
harmful materials in advance.
• Do not work on the vehicle jacked up. When working on it,
support it by the specified parts on wood blocks, etc.
• When lifting up the vehicle, support it by the specified parts and
apply a safety device.
• When removing a heavy part such as the engine, vehicle body,
etc. take care not to drop it by unbalancing it.
• Do not smoke while maintaining the vehicle.
• When maintaining the vehicle, take off rings and necklace to
prevent a short circuit in the electrical system.

TABLE OF CONTENTS:

Komatsu Gasoline/LPG FG40ZTU/40TU/45TU/50ATU-10 FG40Z/35/40/45/50A-10 CX50 Forklift Truck Service Manual SM208 TB45E(CARB2010)-BE1 – PDF DOWNLOAD

SM208_01_GENERAL[1] 1
PRECAUTIONS FOR SAFETY AND QUALITY 2
HOW TO READ THIS MANUAL 4
TROUBLE DIAGNOSIS 7
ECM GENERAL SERVICE INFORMATION 11
PRECAUTIONS FOR WORK 15
PREPARATION 18
SERVICE DATA 21
SM208_02_MECHANICAL[1] 26
INTAKE MANIFOLD 26
EXHAUST MANIFOLD 28
OIL PAN AND OIL STRAINER 30
ROCKER COVER 32
ROCKER ARM AND ROCKER SHAFT ASSEMBLY 33
CYLINDER HEAD 36
TIMING CHAIN 44
CYLINDER BLOCK 51
SM208_03_COOLING_20SYSTEM[1] 73
CHANGING ENGINE COOLANT 73
WATER PUMP 74
THERMOSTAT 75
SM208_03_LUBRICATION[1] 77
OIL PUMP 77
SM208_04_CONTROL[1] 79
PRECAUTIONS 79
CONTROL SYSTEM 84
TROUBLE DIAGNOSIS 87
CRANKSHAFT POSITION SENSOR 1° (POS) 128
CRANK ANGLE SENSOR 120° (REF) SIGNAL SYSTEM 129
MASS AIR FLOW SENSOR SYSTEM 130
HEATED OXYGEN SENSOR SYSTEM 131
VEHICLE SPEED SENSOR SYSTEM 132
THROTTLE POSITION SENSOR SYSTEM 133
ACCELERATOR PEDAL POSITION SENSOR SYSTEM 134
INTAKE AIR TEMPERATURE SENSOR SYSTEM 135
IGNITION SYSTEM 136
FUEL INJECTOR SYSTEM (GASOLINE) 137
THROTTLE CONTROL MOTOR SYSTEM 138
HEATED OXYGEN SENSOR HEATER SYSTEM 139
LPG INJECTOR SYSTEM 140
LPG ASSISTANCE INJECTOR SYSTEM 141
LPG FUEL PRESSURE SENSOR SYSTEM 142
MAP SENSOR SYSTEM 143
FUEL CUT FUNCTION 145
INTERCEPTION VALVE SYSTEM 146
FUEL CHANGING SWITCH SYSTEM 147
BLOW-BY GAS REDUCING DEVICE 148
ECM COMPONENTS 149
SERVICE DATA AND SPECIFICATIONS (SDS) 152
SM208_05_FUEL_20SYSTEM[1] 153
ENGINE FUEL SYSTEM 153
Description 154
Component Parts Location 154
Gasoline Specification 154
LPG Specification 155
Specification for Combined Gasoline and LPG 155
FUEL INJECTOR (GASOLINE AND COMBINED USE) 156
Preparation 156
Fuel Hose 156
Fuel Tube and Fuel Injector 156
Inspection 158
LPG PARTS 159
LPG Device 159
Injector Holder 161
Vaporizer 164
SM208_06_ELECTRICAL_20SYSTEM[1] 175
ENGINE ELECTRICAL SYSTEM 175
STARTING SYSTEM 176
Component Parts Location 176
Starter Motor 176
STARTING MOTOR EXPRODED 177
MAINTENANCE OF STARTER 178
Starter Motor 178
Armature Coil 178
Data related to brush commutators 178
CHARGING SYSTEM 179
Component Parts Location 179
PROCEDURE FOR DISASSEMBLING AND INSPECTING THE ALTERNATOR 180
Component Parts Location 180
Disassembly 181
Inspection 183
HIGH-TENSION CABLE 187
Assembly 187
SM208_07_TUNE-UP[1] 188
VALVE CLEARANCE 188
ENGINE DRIVE BELT 190
ENGINE OIL 192
COMPRESSION PRESSURE 196
SPARK PLUG 197

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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