KOMATSU GD511A-1, GD521A-1 GD523A-1 MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SEAMG5110103) – PDF DOWNLOAD

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KOMATSU GD511A-1, GD521A-1 GD523A-1 MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SEAMG5110103)

KOMATSU GD511A-1, GD521A-1 GD523A-1 MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SEAMG5110103) – PDF DOWNLOAD:

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KOMATSU GD511A-1, GD521A-1 GD523A-1 MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SEAMG5110103)

• This manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. it will help the operator or anyone realize peak performance through effective, economical and safe machine operation and maintenance. Please read this manual carefully BEFORE operating the machine.  Please continue studying this manual until proper operation is completely reinforced into personal habit.
• This manual describes the basic techniques. Skill is performed as the operator or anyone get the correct knowledge and performance of the machine.  Operation, inspection, and maintenance should be carefully carried out, and the safety must be given the first priority. Safety precautions are indicated with A marks and technical precautions with rk marks in this manual.
• The safety information contained in this manual is intended only to supplement safety codes, insurance requirements, local laws, rules and regulations. Some photographs and illustration pictures are different from your machine as technical improvement is continuously reflected on it. Revision to up-to-date manuai’s content is performed in later editions.
• This operation & maintenance manual may contain attachments and optional equipment that are not available in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice.

TABLE OF CONTENTS:

KOMATSU GD511A-1, GD521A-1 GD523A-1 MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SEAMG5110103)

COVER……………………………………………. 1
FOREWORD…………………………………………. 2
BREAKING IN YOUR NEW MACHINE……………………….. 3
CONTENTS…………………………………………. 4
SAFETY HINTS……………………………………… 5
GENERAL LOCATIONS AND SPECIFICATIONS………………… 17
INSTRUMENTS AND CONTROLS…………………………… 19
CHECK BEFORE STARTING……………………………… 32
OPERATING YOUR MACHINE…………………………….. 40
OPERATING OF WORK EQUIPMENT………………………… 48
REVERSING AND REPLACEMENT OF CUTTING EDGE AND END BIT…. 57
CHANGING TIRES……………………………………. 58
DRIVING ALONG ROAD………………………………… 60
TOWING…………………………………………… 61
TRANSPORTATION……………………………………. 62
HANLING OF BATTERY………………………………… 63
COLD WEATHER OPERATION…………………………….. 66
PERIODIC MAINTENANCE………………………………. 71
PRECAUTION FOR MAINTENANCE……………………… 72
MAINTENANCE TABLE……………………………… 79
OIL FILTER AND LEVEL GAUGE POSITIONS…………….. 83
EVERY 50 HOURS SERVICE…………………………. 84
INITIAL 250 HOURS SERVICE………………………. 85
EVERY 250 HOURS SERVICE………………………… 85
EVERY 500 HOURS SERVICE………………………… 99
EVERY 1000 HOURS SERVICE………………………..103
EVERY 2000 HOURS SERVICE………………………..114
EVERY 4000 HOURS SERVICE………………………..116
WHEN REQUIRED………………………………….117
ADJUSTMENT………………………………………..124
TROUBLE SHOOTING GUIDE……………………………..125
STORAGE…………………………………………..128
SERVICE METER……………………………………..130
MACHINE AND ENGINE SERIAL NUMBERS……………………131
FUEL,COOLANT AND LUBRICANTS…………………………132

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