KOMATSU GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD555-3A – PDF DOWNLOAD

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KOMATSU GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD555-3A

KOMATSU GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD555-3A – PDF DOWNLOAD:

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KOMATSU GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD555-3A

• Komatsu cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If any procedures or actions not specifically recommended or allowed in this manual are used, it is your responsibility to take the necessary steps to ensure safety. In no event should you engage in prohibited uses or actions described in this manual.
• The explanations, values, and illustrations in this manual were prepared based on the latest information available at that time. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual

 TABLE OF CONTENTS:

KOMATSU GD555-3A MOTOR GRADER OPERATION & MAINTENANCE MANUAL (SN:11001 & UP) KOMATSU GD555-3A

COVER.......................................................................  1
FOREWORD....................................................................  2
	FOREWORD................................................................  3
	SAFETY INFORMATION......................................................  4
	INTENDED USE............................................................  6
		DIRECTIONS OF MACHINE...............................................  6
	LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...........  7
		MACHINE SERIAL NO. PLATE POSITION...................................  7
		ENGINE SERIAL NO. PLATE POSITION....................................  7
		SERVICE METER POSITION..............................................  8
		TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...........................  8
	CONTENTS................................................................  9
SAFETY...................................................................... 12
	SAFETY INFORMATION...................................................... 13
	SAFETY LABELS........................................................... 15
		POSITION FOR ATTACHING SAFETY LABELS................................ 15
		SAFETY LABELS....................................................... 16
	GENERAL PRECAUTIONS..................................................... 20
	PRECAUTIONS DURING OPERATION............................................ 29
		STARTING ENGINE..................................................... 29
		OPERATION........................................................... 31
		TRANSPORTATION...................................................... 36
		BATTERY............................................................. 37
		TOWING.............................................................. 39
	PRECAUTIONS FOR MAINTENANCE............................................. 40
	PRECAUTIONS WITH TIRES.................................................. 46
OPERATION................................................................... 48
	GENERAL VIEW............................................................ 49
		GENERAL VIEW OF MACHINE............................................. 49
		GENERAL VIEW OF CONTROLS AND GAUGES................................. 50
	EXPLANATION OF COMPONENTS............................................... 53
		METERS AND LAMPS.................................................... 53
		SWITCHES............................................................ 60
		CONTROL LEVERS, PEDALS.............................................. 71
		DUST INDICATOR...................................................... 80
		ARTICULATE LOCK PIN................................................. 80
		FUSE BOX............................................................ 80
	OPERATION............................................................... 82
		CHECK BEFORE STARTING ENGINE........................................ 82
		STARTING ENGINE..................................................... 95
		OPERATIONS, CHECKS AFTER STARTING ENGINE............................ 99
		STOPPING ENGINE.....................................................101
		CHECK AFTER STOPPING ENGINE.........................................101
		TRAVELING POSTURE FOR MACHINE.......................................102
		MOVING MACHINE OFF (FORWARD, REVERSE, SHIFTING GEAR), STOPPING......103
		TURNING MACHINE.....................................................107
		OPERATING WORK EQUIPMENT............................................110
		WORK WHICH CAN BE CARRIED OUT USING A MOTOR GRADER..................116
		PRECAUTIONS WHEN OPERATION..........................................137
		ADJUSTING WORK EQUIPMENT POSTURE....................................141
		PARKING MACHINE.....................................................152
		CHECKS AFTER COMPLETION OF OPERATION................................153
		LOCKING.............................................................154
		HANDLING THE TIRES..................................................154
	TRANSPORTATION..........................................................155
		LOADING, UNLOADING WORK.............................................155
		PRECAUTIONS FOR LOADING.............................................156
	COLD WEATHER OPERATION..................................................157
		PRECAUTIONS FOR LOW TEMPERATURE.....................................157
		CAUTIONS AFTER COMPLETION OF WORK...................................158
		AFTER COLD WEATHER..................................................158
	LONG-TERM STORAGE.......................................................159
		BEFORE STORAGE......................................................159
		DURING STORAGE......................................................159
		AFTER STORAGE.......................................................159
	TROUBLESHOOTING.........................................................160
		AFTER RUNNING OUT OF FUEL...........................................160
		WHEN LEANING PIPING IS DAMAGED......................................161
		TOWING THE MACHINE..................................................162
		IF BATTERY IS DISCHARGED............................................164
		OTHER TROUBLE.......................................................167
MAINTENANCE.................................................................174
	GUIDES TO MAINTENANCE...................................................175
	OUTLINES OF SERVICE.....................................................177
		HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC..............177
		RELATING TO ELECTRIC SYSTEM.........................................180
	WEAR PARTS..............................................................181
		WEAR PARTS LIST.....................................................181
	USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....182
	STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................186
		TORQUE LIST.........................................................186
	PERIODIC REPLACEMENT OF CRITICAL PARTS..................................188
		CRITICAL PARTS......................................................188
	MAINTENANCE SCHEDULE CHART..............................................189
		MAINTENANCE SCHEDULE CHART..........................................189
	SERVICE PROCEDURE.......................................................191
		INITIAL 250 HOURS SERVICE (only after the first 250 hours)..........191
		WHEN REQUIRED.......................................................192
		CHECK BEFORE STARTING...............................................205
		EVERY 50 HOURS SERVICE..............................................206
		EVERY 250 HOURS SERVICE.............................................207
		EVERY 500 HOURS SERVICE.............................................222
		EVERY 1000 HOURS SERVICE............................................228
		EVERY 2000 HOURS SERVICE............................................236
		EVERY 4000 HOURS SERVICE............................................242
SPECIFICATIONS..............................................................244
	SPECIFICATIONS..........................................................245
ATTACHMENTS, OPTIONS........................................................248
	HANDLING BLADE ACCUMULATOR..............................................249
		FEATURES OF BLADE ACCUMULATOR.......................................249
		METHOD OF OPERATING BLADE ACCUMULATOR...............................250
	CAR RADIO...............................................................251
		EXPLANATION OF COMPONENTS...........................................251
		METHOD OF OPERATION.................................................254
		PRECAUTIONS FOR USE.................................................256
	AIR CONDITIONER.........................................................257
		LOCATIONS AND FUNCTIONS OF CONTROL PANEL............................257
		METHOD OF OPERATION.................................................259
		PRECAUTIONS WHEN USING..............................................259
		TESTING AND MAINTENANCE.............................................259
	HANDLING ADJUSTABLE SEAT................................................260
		ADJUST OPERATOR'S SEAT..............................................260
	HANDLING AIR-SUSPENSION SEAT............................................261
		ADJUST OPERATOR'S SEAT..............................................261
	HANDLING MACHINES EQUIPPED WITH KOMTRAX.................................263
		BASIC PRECAUTIONS...................................................263
INDEX.......................................................................264

PLEASE NOTE:

⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.