Komatsu GD600-3 Series Shop Manual SEBM023B0303 – PDF DOWNLOAD

Description

Komatsu GD600-3 Series Shop Manual SEBM023B0303 – PDF DOWNLOAD

FILE DETAILS:

Komatsu GD600-3 Series Shop Manual SEBM023B0303 – PDF DOWNLOAD

Language : English
Pages :620
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Komatsu GD600-3 Series Shop Manual SEBM023B0303 – PDF DOWNLOAD

MACHINE MODEL SERIAL No.

GD600R-3 14001 and up
GD650R-3 24001 and up
GD605R-3 34001 and up
GD655R-3 44001 and up
GD605A-3 54001 and up
GD655A-3 64001 and up

FOREWORD

• This shop manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
• This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into chapters for each main group of components; these chapters are further divided into the following sections.

TABLE OF CONTENTS:

Komatsu GD600-3 Series Shop Manual SEBM023B0303 – PDF DOWNLOAD

MACHINE MODEL SERIAL No.

GD600R-3 14001 and up
GD650R-3 24001 and up
GD605R-3 34001 and up
GD655R-3 44001 and up
GD605A-3 54001 and up
GD655A-3 64001 and up

COVER 1
CONTENTS 2
00 GENERAL 15
01 GENERAL 15
MOTOR GRADER NUMBERING CODE 16
GENERAL VIEW 17
SPECIFICATIONS 20
WEIGHT TABLE 24
SERIAL NUMBER LOCATIONS 26
MOTOR GRADER DESCRIPTION 27
10 ENGINE 30
11 STRUCTURE AND FUNCTION 30
ENGINE MOUNTING 31
RADIATOR 32
FUEL TANK AND PIPING 33
ACCELERATOR CONTROL DIAGRAM 34
12 TESTING AND ADJUSTING 36
STANDARD FOR TESTING AND ADJUSTING 37
TOOLS FOR TESTING AND ADJUSTMENT 38
TESTING AND ADJUSTING VALVE CLEARANCE 39
MEASURING COMPRESSION PRESSURE 40
MEASURING BLOW-BY 41
TESTING AND ADJUSTING FUEL INJECTION TIMING 42
TESTING AND ADJUSTING FAN BELT TENSION 44
13 DISASSEMBLY AND ASSEMBLY 45
STARTING MOTOR ASSEMBLY 46
REMOVAL AND INSTALLATION 46
ALTERNATOR ASSEMBLY 47
REMOVAL AND INSTALLATION 47
OIL COOLER ASSEMBLY 49
REMOVAL AND INSTALLATION 49
HYDROSHIFT TRANSMISSION OIL COOLER ASSEMBLY 50
REMOVAL AND INSTALLATION 50
WATER PUMP ASSEMBLY 51
REMOVAL AND INSTALLATION 51
FULE INJECTION PUMP ASSEMBLY 54
REMOVAL AND INSTALLATION 54
NOZZLE HOLDER ASSEMBLY 55
REMOVAL AND INSTALLATION 55
AIR COMPRESSOR ASSEMBLY 56
REMOVAL AND INSTALLATION 56
CYLINDER HEAD ASSEMBLY 57
REMOVAL 57
INSTALLATION 63
RADIATOR ASSEMBLY 69
REMOVAL 69
INSTALLATION 71
FUEL TANK ASSEMBLY (INCL HYDRAULIC TANK) 73
REMOVAL 73
INSTALLATION 75
ENGINE ASSEMBLY 77
REMOVAL 77
INSTALLATION 83
RELATED PARTS FROM ENGINE103
REMOVAL103
INSTALLATION105
20 POWER TRAIN107
21 STRUCTURE AND FUNCTION107
GENERAL108
POWER TRAIN DIAGRAM110
MAIN CLUTCH112
TRANSMISSION116
DAMPER122
HYDROSHIFT TRANSMISSION123
HYDROSHIFT TRANSMISSION CONTROL VALVE133
HYDROSHIFT TRANSMISSION CONTROL139
HYDROSHIFT TRANSMISSION CIRCUIT140
HYDROSHIFT TRANSMISSION LUBRICATING CIRCUIT141
LUBRICATING RELIEF VALVE142
HYDROSHIFT TRANSMISSION CONTROL LINKAGE143
HYDROSHIFT TRANSMISSION PIPING144
MAIN CLUTCH PUMP145
TRANSMISSION PUMP146
FINAL DRIVE147
DIFFERENTIAL LOCK AND UNLOCK PIPING151
TANDEM DRIVE152
22 TESTING AND ADJUSTING155
AMIN CLUTCH156
INCHING PEDAL STROKE AND OPERATING FORCE159
HYDROSHIFT TRANSMISSION160
TRANSMISSION CONTROL LEVER STROKE AND OPERATING FORCE163
23 DISASSEMBLY AND ASSEMBLY165
MAIN CLUTCH166
REMOVAL 166
INSTALLATION169
MAIN CLUTCH CASE173
DISASSEMBLY173
ASSEMBLY175
MAIN CLUTCH177
DISASSEMBLY177
ASSEMBLY179
DAMPER184
REMOVAL AND INSTALLATION184
DISASSEMBLY AND ASSEMBLY185
TRANSMISSION186
REMOVAL 186
INSTALLATION189
DISASSEMBLY193
ASSEMBLY201
HYDROSHIFT TRANSMISSION213
DISASSEMBLY213
ASSEMBLY228
CAGE AND REVERSE CARRIER248
DISASSEMBLY248
ASSEMBLY251
1ST SPEED ROTARY CLUTCH254
DISASSEMBLY254
ASSEMBLY259
HIGH SPEED ROTARY CLUTCH265
DISASSEMBLY265
ASSEMBLY269
PLANETARY GEAR272
DISASSEMBLY AND ASSEMBLY272
HYDROSHIFT TRANSMISSION CONTROL VALVE273
REMOVAL 273
INSTALLATION275
STEERING PUMP AND MAIN CLUTCH PUMP277
REMOVAL AND INSTALLATION277
HYDROSHIFT TRANSMISSION PUMP278
REMOVAL AND INSTALLATION278
BEVEL PINION279
REMOVAL 279
INSTALLATION281
DISASSEMBLY283
ASSEMBLY284
BEVEL GEAR AND SHAFT285
DISASSEMBLY285
ASSEMBLY286
BEVEL GEAR287
DISASSEMBLY287
ASSEMBLY290
TANDEM AND FINAL DRIVE293
REMOVAL 293
INSTALLATION295
DISASSEMBLY299
ASSEMBLY304
TANDEM CASE AND SPROCKET324
REMOVAL 324
INSTALLATION328
WHEEL BRAKE AND SPROCKET331
REMOVAL AND INSTALLATION331
CHAIN336
REMOVAL 336
INSTALLATION338
WHEEL BRAKE AND SPROCKET340
DISASSEMBLY340
ASSEMBLY343
24 MAINTENANCE STANDARD350
MAIN CLUTCH351
DAMPER355
TRANSMISSION356
HYDROSHIFT TRANSMISSION358
HYDROSHIFT TRANSMISSION CONTROL VALVE362
MAIN CLUTCH PUMP366
HYDROSHIFT TRANSMISSION PUMP367
FINAL DRIVE368
TANDEM DRIVE370
40 STEERING SYSTEM372
41 STRUCTURE AND FUNCTION372
STEERING PIPING373
STEERING VALVE379
FLOW CONTROL VALVE386
STEERING PUMP389
STEERING CYLINDER390
FRONT AXLE391
WHEEL397
42 TESTING AND ADJUSTING405
STEERING WHEEL406
CHECKING TIRE PLAY407
CHECKING AIR PRESSURE OF TIRE407
CHECKING TOE-IN408
43 DISASSEMBLY AND ASSEMBLY409
FRONT AXLE410
REMOVAL410
INSTALLATION414
STEERING PUMP AND MAIN CLUTCH PUMP418
REMOVAL AND INSTALLATION418
STEERING PUMP419
REMOVAL AND INSTALLATION419
STEERING CYLINDER 420
REMOVAL AND INSTALLATION420
44 MAINTENANCE STANDARD421
STEERING PUMP422
FRONT AXLE424
STEERING CYLINDER426
50 BRAKE SYSTEM427
51 STRUCTURE AND FUNCTION427
BRAKE PIPING DIAGRAM428
HYDROMASTER429
WHEEL BRAKE431
DISC BRAKE SYSTEM432
DISC BRAKE PIPING434
DISC BRAKE436
BRAKE VALVE438
RELAY VALVE442
AIR GOVERNOR444
CHECK VALVE446
AIR RESERVOIR447
SAFETY VALVE447
PRESSURE SWITCH448
AUTOMATIC DRAIN VALVE450
AIR DRIER452
AIR COMPRESSOR454
PARKING BRAKE CONTROL455
PARKING BRAKE456
52 TESTING AND ADJUSTING457
CHECKING PARKING BRAKE LEVER STROKE AND OPERATING FORCE458
CHECKING BRAKE PEDAL HEIGHT459
CHECKING BRAKE PEDAL PLAY459
CHECKING BRAKE PEDAL DEPRESSION HEIGHT460
BLEEDING AIR INSIDE BRAKE PIPING461
CHECKING BRAKE PEDAL OPERATING FORCE 462
CHECKING DISCS FOR WEAR462
53 DISASSEMBLY AND ASSEMBLY463
HYDROMASTER464
DISASSEMBLY464
ASSEMBLY466
BRAKE MASTER CYLINDRE468
REMOVAL AND INSTALLATION468
54 MAINTENANCE STANDARD469
WHEEL BRAKE470
DISC BRAKE471
PARKING BRAKE473
60 HYDRAULIC SYSTEM474
61 STRUCTURE AND FUNCTION474
HYDRAULIC CONTROL PIPING475
HYDRAULIC PIPING DIAGRAM487
HYDRAULIC CIRCUIT DIAGRAM493
BLADE ACCUMULATOR SYSTEM499
HYDRAULIC PUMP503
CIRCLE ROTATION MOTOR511
HYDRAULIC CONTROL VALVE515
CONFLUENT VALVE524
PILOT CHECK VALVE525
DOUBLE RELIEF VALVE530
HYDRAULIC CYLINDER534
62 TESTING AND ADJUSTING539
MEASURING HYDRAULIC OIL TEMPERATURE540
CHARGING BLADE ACCUMULATOR WITH GAS541
63 DISASSEMBLY AND ASSEMBLY542
HYDRAULIC CONTROL VALVE543
REMOVAL543
INSTALLATION544
HYDRAULIC PUMP549
REMOVAL AND INSTALLATION549
BLADE LIFT CYLINDER550
REMOVAL AND INSTALLATION550
BLADE SIDE SHIFT CYLINDER551
REMOVAL551
INSTALLATION552
DRAWBAR SHIFT CYLINDER553
REMOVAL AND INSTALLATION553
LEANING CYLINDER554
REMOVAL AND INSTALLATION554
ARTICULATE CYLINDER555
REMOVAL AND INSTALLATION555
POWER TILT CLYLINDER556
REMOVAL AND INSTALLATION556
64 MAINTENANCE STANDARD557
HYDRAULIC CONTROL VALVE558
HYDRAULIC CYLINDER562
HYDRAULIC PUMP564
70 WORK EQUIPMENT565
71 STRUCTURE AND FUNCTION565
BLADE AND CIRCLE566
DRAWBAR568
LIFTER569
CIRCLE ROTATION GEAR573
SCARIFIER575
REAR MOUNT RIPPER576
FRAME577
HYDRAULIC CONTROL LINKAGE579
72 TESTING AND ADJUSTING584
WORK EQUIPMENT CONTROL LEVER STROKE AND OPERATING FORCE585
MEASURING HYDRAULIC DRIFT OF BLADE585
MEASURING SINKING AMOUNT OF BLADE585
TESTING OIL PRESSURE 586
ADJUSTING OIL PRESSURE586
73 DISASSEMBLY AND ASSEMBLY587
BLADE588
REMOVAL AND INSTALLATION588
CIRCLE ROTATION GEAR AND HYDRAULIC MOTOR589
REMOVAL AND INSTALLATION589
DISASSEMBLY590
ASSEMBLY592
74 MAINTENANCE STANDARD595
BLADE AND CIRCLE596
BLADE LIFTER BRACKET598
CIRCLE ROTATION GEAR600
DRAWBAR602
SCARIFIER603
REAR MOUNT RIPPER604
80 ELECTRICAL SYSTEM605
81 ELECTRICAL SYSTEM605
BATTERY HANDLING606
ELECTRIC WIRE CODE607
ELECTRICAL CIRCUIT DIAGRAM608
ELECTRICAL CIRCUIT DIAGRAM FOR CAB612
WIRING DIAGRAM FOR CAB613
ELECTRICAL WIRING DIAGRAM614
90 OTHERS615
92 INSPECTION TABLE615

IMAGES PREVIEW OF THE MANUAL:

S.M 20/12/24