Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
KOMATSU GD610,GD620 SERIES GD660,GD670 SERIES SERVICE REPAIR MANUAL (SEBMG6150109) – PDF DOWNLOAD
Original price was: $73.95.$27.95Current price is: $27.95.
- KOMATSU GD610,GD620 SERIES GD660,GD670 SERIES SERVICE REPAIR MANUAL
- PUBLICATION NUMBER:SEBMG6150109
- SERIAL NUMBER:GDG21A-1 10001 and up A
GDSZZAoI 20001 and up B
GD623A-1 30001 and up C
GD625A‘1 50001 and up D
GDS72A-1 20001 and up E
GDS11A-1 10001 and up F
GDS13A-1 30001 and up G
GDGG1A-1 10001 and up H
GD663A-1 30001 and up J
606218-1 10001 and up K
606238-1 30001 and up L
GDG11R-1 10001 and up M
GDG13R-1 30001 and up N
GDB15A-1 50001 and up P
G0625A-1C 60001 and up Q
GDBZSAJA 60001 and up
GDGZSA-1B 65001 and up
GDGGSA-2 1001 and up
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
KOMATSU GD610,GD620 SERIES GD660,GD670 SERIES SERVICE REPAIR MANUAL (SEBMG6150109)
KOMATSU GD610,GD620 SERIES GD660,GD670 SERIES SERVICE REPAIR MANUAL (SEBMG6150109) – PDF DOWNLOAD:
IMAGE PREVIEW:
DESCRIPTION:
KOMATSU GD610,GD620 SERIES GD660,GD670 SERIES SERVICE REPAIR MANUAL (SEBMG6150109)
- This shop manual has been prepared as an aid to improve the quality of repairs by giving the servicemen an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
- This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding. the manual is divided into the following chapters; these chapters are further divided into the each main group of components.
- STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. - TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Problems” to ‘Causes” are also included in this section. - DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations. - MAINTENANCE STANDARD
This section gives the judgement standards when Inspecting disassembled parts.
TABLE OF CONTENTS:
KOMATSU GD610,GD620 SERIES GD660,GD670 SERIES SERVICE REPAIR MANUAL (SEBMG6150109)
COVER..................................................................................................................................................................................... 1 CONTENTS.................................................................................................................................................................................. 2 10 ENGINE................................................................................................................................................................................. 28 12 TESTING AND ADJUSTING.............................................................................................................................................................. 29 TABLE OF JUDGEMENT STANDARD VALUE................................................................................................................................................. 30 TESTING AND ADJUSTING TOOL LIST................................................................................................................................................... 35 ADJUSTING VALVE CLEARANCE......................................................................................................................................................... 36 MEASURING COMPRESSION PRESSURE.................................................................................................................................................... 38 TESTING AND ADJUSTING FUEL INJECTION TIMING....................................................................................................................................... 39 BLEEDING AIR FROM FUEL SYSTEM..................................................................................................................................................... 41 ENGINE SPEED CONTROL.............................................................................................................................................................. 42 MEASURING EXHAUST GAS COLOR....................................................................................................................................................... 45 TESTING AND ADJUSTING FAN BELT TENSION............................................................................................................................................ 47 MEASURING ENGINE OIL PRESSURE AND TEMPERATURE..................................................................................................................................... 48 13 DISASSEMBLY AND ASSEMBLY........................................................................................................................................................... 49 RADIATOR.......................................................................................................................................................................... 50 REMOVAL....................................................................................................................................................................... 50 INSTALLATION.................................................................................................................................................................. 50 FUEL TANK(Incl.HYDRAULIC TANK)ASSEMBLY............................................................................................................................................ 54 REMOVAL....................................................................................................................................................................... 54 INSTALLATION.................................................................................................................................................................. 56 20 POWER TRAIN............................................................................................................................................................................ 60 21 STRUCTURE AND FUNCTION............................................................................................................................................................. 61 GENERAL........................................................................................................................................................................... 62 POWER TRAIN....................................................................................................................................................................... 63 HYDROSHIFT TRANSMISSION PIPING.................................................................................................................................................... 65 HYDROSHIFT TRANSMISSION CONTROL................................................................................................................................................... 66 POWER TRAIN HYDRAULIC CIRCUIT SCHEMATICS.......................................................................................................................................... 67 POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM............................................................................................................................................. 68 JOINT............................................................................................................................................................................. 69 PTO(POWER TAKE OFF)............................................................................................................................................................... 70 HYDROSHIFT TRANSMISSION AND TRANSFER.............................................................................................................................................. 71 HYDROSHIFT TRANSMISSION PUMP...................................................................................................................................................... 77 TRANSMISSION CONTROL VALVE........................................................................................................................................................ 79 FINAL DRIVE....................................................................................................................................................................... 87 DIFFERENTIAL LOCK PIPING.......................................................................................................................................................... 94 TANDEM DRIVE...................................................................................................................................................................... 96 22 TESTING AND ADJUSTING.............................................................................................................................................................. 98 TABLE OF JUDGEMENT STANDARD VALUE................................................................................................................................................. 99 TOOL LIST FOR TESTING AND ADJUSTING...............................................................................................................................................101 INCHING PEDAL TRAVEL AND OPERATING FORCE..........................................................................................................................................102 CHECKING OIL PRESSURE.............................................................................................................................................................105 MACHINE TYPE AND INCHING PRESSURE.................................................................................................................................................106 TRANSMISSION CONTROL LEVER TRAVEL AND OPERATING FORCE.............................................................................................................................107 CHECKING DIFFERENTIAL LOCKING DEVICE OIL PRESSURE.................................................................................................................................108 23 DISASSEMBLY AND ASSEMBLY...........................................................................................................................................................109 TRANSMISSION PUMP.................................................................................................................................................................110 REMOVAL.......................................................................................................................................................................110 INSTALLATION..................................................................................................................................................................110 ENGINE(Incl.TRANSMISSION)ASSEMBLY.................................................................................................................................................112 REMOVAL.......................................................................................................................................................................112 INSTALLATION..................................................................................................................................................................116 PTO...............................................................................................................................................................................136 DISASSEMBLY...................................................................................................................................................................136 ASSEMBLY......................................................................................................................................................................140 HYDROSHIFT TRANSMISSION...........................................................................................................................................................146 DISASSEMBLY...................................................................................................................................................................146 ASSEMBLY......................................................................................................................................................................162 TRANSFER ASSEMBLY.................................................................................................................................................................182 DISASSEMBLY...................................................................................................................................................................182 ASSEMBLY......................................................................................................................................................................186 TANDEM AND FINAL DRIVE............................................................................................................................................................192 REMOVAL.......................................................................................................................................................................192 INSTALLATION..................................................................................................................................................................192 TANDEM,FINAL DRIVE ASSEMBLY.......................................................................................................................................................194 REMOVAL.......................................................................................................................................................................194 INSTALLATION..................................................................................................................................................................194 FINAL DRIVE.......................................................................................................................................................................198 DISASSEMBLY...................................................................................................................................................................198 ASSEMBLY......................................................................................................................................................................202 TANDEM,FINAL DRIVE ASSEMBLY.......................................................................................................................................................208 DISASSEMBLY...................................................................................................................................................................208 ASSEMBLY......................................................................................................................................................................212 SIDE CASE ASSEMBLY................................................................................................................................................................220 DISASSEMBLY...................................................................................................................................................................220 ASSEMBLY......................................................................................................................................................................220 BEVEL GEAR ASSEMBLY...............................................................................................................................................................222 DISASSEMBLY...................................................................................................................................................................222 ASSEMBLY......................................................................................................................................................................222 PINION ASSEMBLY...................................................................................................................................................................232 DISASSEMBLY...................................................................................................................................................................232 ASSEMBLY......................................................................................................................................................................232 24 MAINTENANCE STANDARD...............................................................................................................................................................234 PTO,HYDROSHIFT TRANSMISSION AND TRANSFER..........................................................................................................................................235 HYDROSHIFT TRANSMISSION CONTROL VALVE.............................................................................................................................................237 TRANSMISSION PUMP.................................................................................................................................................................243 FINAL DRIVE.......................................................................................................................................................................245 TANDEM DRIVE......................................................................................................................................................................247 40 STEERING SYSTEM........................................................................................................................................................................248 41 STRUCTURE AND FUNCTION.............................................................................................................................................................249 STEERING PIPING...................................................................................................................................................................250 STEERING CIRCUIT DIAGRAM..........................................................................................................................................................251 STEERING CONTROL VALVE............................................................................................................................................................252 FRONT AXLE........................................................................................................................................................................257 STEERING CYLINDER.................................................................................................................................................................263 WHEEL.............................................................................................................................................................................264 42 TESTING AND ADJUSTING..............................................................................................................................................................268 TABLE OF JUDGEMENT STANDARD.......................................................................................................................................................269 TOOL LIST FOR TESTING AND ADJUSTING...............................................................................................................................................271 CHECKING STEERING WHEEL...........................................................................................................................................................272 CHECKING TIRE RUNOUT..............................................................................................................................................................273 CHECKING TIRE INFLATION PRESSURE..................................................................................................................................................273 CHECKING TOE-IN...................................................................................................................................................................274 43 DISASSEMBLY AND ASSEMBLY...........................................................................................................................................................275 FRONT AXLE ASSEMBLY...............................................................................................................................................................276 REMOVAL.......................................................................................................................................................................276 INSTALLATION..................................................................................................................................................................276 FRONT AXLE ASSEMBLY...............................................................................................................................................................278 DISASSEMBLY...................................................................................................................................................................278 ASSEMBLY......................................................................................................................................................................284 STEEREMBLY VALVE..................................................................................................................................................................290 DISASSEMBLY...................................................................................................................................................................290 ASSEMBLY......................................................................................................................................................................294 DOUBLE RELIEF VALVE...............................................................................................................................................................298 DISASSEMBLY...................................................................................................................................................................298 ASSEMBLY......................................................................................................................................................................298 44 MAINTENANCE STANDARD...............................................................................................................................................................300 FRONT AXLE........................................................................................................................................................................301 STEERING CYLINDER.................................................................................................................................................................307 50 BRAKE SYSTEM...........................................................................................................................................................................308 51 STRUCTURE AND FUNCTION.............................................................................................................................................................309 BRAKE PIPING......................................................................................................................................................................310 BRAKE CIRCUIT DIAGRAM.............................................................................................................................................................311 BOOST MASTER......................................................................................................................................................................312 AIR BRAKE PIPING..................................................................................................................................................................315 AIR BRAKE CIRCUIT SCHEMATICS......................................................................................................................................................317 AIR BRAKE CIRCUIT DIAGRAM.........................................................................................................................................................318 BRAKE VALVE.......................................................................................................................................................................321 AIR COMPRESSOR....................................................................................................................................................................325 AIR GOVERNOR......................................................................................................................................................................326 CHECK VALVE.......................................................................................................................................................................327 AIR TANK..........................................................................................................................................................................328 SAFETY VALVE......................................................................................................................................................................328 AUTOMATIC DRAIN VALVE(IF EQUIPPED)................................................................................................................................................329 AIR DRIER(IF EQUIPPED)............................................................................................................................................................331 WHEEL BRAKE.......................................................................................................................................................................333 PARKING BRAKE.....................................................................................................................................................................336 52 TESTING AND ADJUSTING..............................................................................................................................................................337 TABLE OF JUDGEMENT STANDARD VALUE.................................................................................................................................................338 TOOL LIST FOR TESTING AND ADJUSTING...............................................................................................................................................338 CHECKING BRAKE PEDAL..............................................................................................................................................................339 AIR BLEEDING FROM BRAKE CIRCUIT...................................................................................................................................................341 CHECKING PARKING BRAKE LEVER......................................................................................................................................................342 CHECKING WEAR OF BRAKE DISC.......................................................................................................................................................343 53 DISASSEMBLY AND ASSEMBLY...........................................................................................................................................................344 BOOST MASTER......................................................................................................................................................................345 DISASSEMBLY ..................................................................................................................................................................345 ASSEMBLY......................................................................................................................................................................347 WHEEL BRAKE.......................................................................................................................................................................349 REMOVAL.......................................................................................................................................................................349 INSTALLATION..................................................................................................................................................................349 DISASSEMBLY...................................................................................................................................................................351 ASSEMBLY......................................................................................................................................................................351 WHEEL BRAKE.......................................................................................................................................................................353 REMOVAL.......................................................................................................................................................................353 INSTALLATION..................................................................................................................................................................353 DISASSEMBLY...................................................................................................................................................................357 ASSEMBLY......................................................................................................................................................................361 54 MAINTENANCE STANDARD...............................................................................................................................................................373 WHEEL BRAKE.......................................................................................................................................................................374 PARKING BRAKE.....................................................................................................................................................................376 BOOST MASTER......................................................................................................................................................................377 60 HYDRAULIC SYSTEM.......................................................................................................................................................................378 61 STRUCTURE AND FUNCTION.............................................................................................................................................................379 HYDRAULIC PIPING..................................................................................................................................................................380 HYDUAULIC CONTROL.................................................................................................................................................................390 BLADE ACCUMULATOR SYSTEM(IF EQUIPPED).............................................................................................................................................392 HYDRAULIC CIRCUIT DIAGRAM.........................................................................................................................................................394 OIL COOLING FLOW..................................................................................................................................................................398 HYDRAULIC PUMP....................................................................................................................................................................399 CIRCLE ROTATION MOTOR.............................................................................................................................................................401 CONTROL VALVE.....................................................................................................................................................................407 FLOW DIVIDER......................................................................................................................................................................413 PILOT CHECK VALVE.................................................................................................................................................................414 FLOW CONTROL VALVE................................................................................................................................................................418 HYDRAULIC CYLINDER................................................................................................................................................................419 62 TESTING AND ADJUSTING..............................................................................................................................................................422 TROUBLESHOOTING(CIRCLE ROTATION MOTOR)............................................................................................................................................423 63 DISASSEMBLY AND ASSEMBLY...........................................................................................................................................................424 HYDRAULIC PUMP(Incl.STEERING PUMP)................................................................................................................................................425 REMOVAL.......................................................................................................................................................................425 INSTALLATION..................................................................................................................................................................425 BLADE LIFT CYLINDER...............................................................................................................................................................427 REMOVAL.......................................................................................................................................................................427 INSTALLATION..................................................................................................................................................................427 DRAWBAR SHIFT CYLINDER............................................................................................................................................................429 REMOVAL.......................................................................................................................................................................429 INSTALLATION..................................................................................................................................................................429 BLADE SIDE SHAFT CYLINDER.........................................................................................................................................................431 REMOVAL.......................................................................................................................................................................431 INSTALLATION..................................................................................................................................................................431 ARTICULATE CYLINDER...............................................................................................................................................................433 REMOVAL.......................................................................................................................................................................433 INSTALLATION..................................................................................................................................................................433 SCARIFIER CYLINDER................................................................................................................................................................435 REMOVAL.......................................................................................................................................................................435 INSTALLATION..................................................................................................................................................................435 POWER TILT CYLINDER...............................................................................................................................................................437 REMOVAL.......................................................................................................................................................................437 INSTALLATION..................................................................................................................................................................437 REAR MOUNT RIPPER CYLINDER........................................................................................................................................................437 REMOVAL.......................................................................................................................................................................437 INSTALLATION..................................................................................................................................................................437 HYDRAULIC CYLINDER................................................................................................................................................................439 DISASSEMBLY...................................................................................................................................................................439 ASSEMBLY......................................................................................................................................................................443 CIRCLE ROTATION MOTOR.............................................................................................................................................................451 DISASSEMBLY...................................................................................................................................................................451 ASSEMBLY......................................................................................................................................................................457 64 MAINTENANCE STANDARD...............................................................................................................................................................471 HYDRAULIC PUMP....................................................................................................................................................................472 CONTROL VALVE.....................................................................................................................................................................474 HYDRAULIC CYLINDER................................................................................................................................................................478 70 WORK EQUIPMENT.........................................................................................................................................................................482 71 STRUCTURE AND FUNCTION.............................................................................................................................................................483 DRAWBAR AND LIFTER................................................................................................................................................................484 BLADE.............................................................................................................................................................................488 CIRCLE ROTATION GEAR..............................................................................................................................................................492 FRAME.............................................................................................................................................................................494 SCARIFIER(IF EQUIPPED)............................................................................................................................................................495 REAR MOUNTING RIPPER(IF EQUIPPED).................................................................................................................................................496 72 TESTING AND ADJUSTING..............................................................................................................................................................497 TABLE OF JUDGEMENT STANDARD.......................................................................................................................................................498 TOOL LIST FOR TESTING AND ADJUSTING...............................................................................................................................................501 CHECKING CONTROL LEVER............................................................................................................................................................502 CHECKING HYDRAULIC OIL TEMPERATURE................................................................................................................................................503 CHECKING HYDRAULIC OIL PRESSURE...................................................................................................................................................503 HYDRAULIC DRIFT...................................................................................................................................................................505 CHARGING BLADE ACCUMULATOR WITH GAS...............................................................................................................................................506 ADJUSTMENT OF CIRCLE GUIDE........................................................................................................................................................507 73 DISASSEMBLY AND ASSEMBLY...........................................................................................................................................................508 BLADE ASSEMBLY....................................................................................................................................................................509 REMOVAL.......................................................................................................................................................................509 INSTALLATION..................................................................................................................................................................509 CIRCLE ROTATION GEAR..............................................................................................................................................................511 REMOVAL.......................................................................................................................................................................511 INSTALLATION..................................................................................................................................................................511 DISASSEMBLY...................................................................................................................................................................513 ASSEMBLY......................................................................................................................................................................515 REAR MOUNT RIPPER ASSEMBLY........................................................................................................................................................517 REMOVAL.......................................................................................................................................................................517 INSTALLATION..................................................................................................................................................................517 CIRCLE ROTATION GEAR ASSEMBLY.....................................................................................................................................................517 REMOVAL.......................................................................................................................................................................517 INSTALLATION..................................................................................................................................................................517 DISASSEMBLY...................................................................................................................................................................519 ASSEMBLY......................................................................................................................................................................525 74 MAINTENANCE STANDARD...............................................................................................................................................................531 DRAWBAR AND LIFTER................................................................................................................................................................532 BLADE.............................................................................................................................................................................534 CIRCLE ROTATION GEAR..............................................................................................................................................................535 SCARIFIER(IF EQUIPPED)............................................................................................................................................................537 REAR MOUNT RIPPER(IF EQUIPPED)....................................................................................................................................................538 80 ELECTRIC AND ELECTRONIC SYSTEM.........................................................................................................................................................541 81 STRUCTURE AND FUNCTION.............................................................................................................................................................542 ELECTRICAL CIRCUIT DIAGRAM........................................................................................................................................................543 CIRCUIT DIAGRAM OF CAB............................................................................................................................................................548 ELECTRONIC VEHICLE MONITORING SYSTEM(EVMS)........................................................................................................................................550 ADJUSTING SPEEDOMETER MODULE(IF EQUIPPED).........................................................................................................................................558 82 TESTING AND ADJUSTING..............................................................................................................................................................559 TABLE OF ELECTRICAL JUDGEMENT STANDARD VALUE......................................................................................................................................560 CIRCUIT DIAGRAM...................................................................................................................................................................563 CONNECTOR POSITION FOR TROUBLESHOOTING............................................................................................................................................565 POSITION OF CONNECTOR(D TYPE).....................................................................................................................................................571 POSITION OF CONNECTOR(P,Q TYPE)...................................................................................................................................................577 CONNECTOR TERMINAL NUMBERS........................................................................................................................................................587 PROCEDURE FOR TROUBLESHOOTING.....................................................................................................................................................592 CHECKS BEFORE TROUBLESHOOTING.....................................................................................................................................................593 METHOD OF USING TROUBLESHOOTING CHART.............................................................................................................................................594 TROUBLESHOOTING CHART FOR ELECTRONIC VEHICLE MONITORING SYSTEM(M1 TO M-18)(D TYPE)................................................................................................596 M-1 WHEN STARTING SWITCH IS TURNED ON,MONITOR PANEL DISPLAY DOES NOT APPEAR...................................................................................................597 a) NONE OF MONITOR PANEL WORKS............................................................................................................................................597 b) PART OF MONITOR PANEL DOES NOT WORK....................................................................................................................................597 M-2 WHEN STARTING SWITCH IS TURNED ON,MONITOR PANEL DISPLAY DOES NOT GO OUT...................................................................................................597 M-3 WHEN STARTING SWITCH IS TURNED ON,(DO NOT START ENGINE),CHECK BEFORE STARTING ITEMS FLASH OR PREHEATING ITEM LIGHTS UP....................................................598 a) COOLANT LEVEL..........................................................................................................................................................598 b) ENGINE OIL LEVEL.......................................................................................................................................................598 c) PREHEATER..............................................................................................................................................................599 M-4 WHEN STARTING SWITCH IS TURNED ON,(ENGINE STARTED),CHECK BEFORE STARTING ITEMS FLASH......................................................................................600 a) ALTERNATOR SYSTEM......................................................................................................................................................600 b) ENGINE OIL PRESSURE CIRCUIT............................................................................................................................................600 M-5 WHEN STARTING SWITCH IS TURNED ON,(DO NOT START ENGINE),CAUTION ITEMS FLASH...............................................................................................601 M-6 WHEN STARTING SWITCH IS ON(ENGINE STARTED),CAUTION ITEMS FLASH............................................................................................................602 a) ENGINE OIL PRESSURE....................................................................................................................................................602 b) COOLANT LEVEL..........................................................................................................................................................602 c) COOLANT TEMPERATURE....................................................................................................................................................603 d) BATTERY CHARGE.........................................................................................................................................................603 e) FINAL OIL TEMPERATURE..................................................................................................................................................604 f) AIR PRESSURE...........................................................................................................................................................604 g) PARKING BRAKE..........................................................................................................................................................605 M-7 FUEL TANK IS NOT FULL BUT DISPLAY SHOWS FULL TANK.........................................................................................................................606 M-8 NO DISPLAY IS GIVEN FOR FUEL LEVEL........................................................................................................................................606 M-9 ENGINE COOLANT TEMPERATURE IS HIGH,BUT LOWEST LEVEL DISPLAYED.............................................................................................................607 M-10 ENGINE COOLANT TEMPERATURE GAUGE GIVES NO DISPLAY........................................................................................................................607 M-11 TURN SIGNAL LAMPS,HIGH BEAM LIGHT UP ABNORMALLY,OR DO NOT LIGHT UP.......................................................................................................608 a) PILOT DISPLAY OF TURN SIGNAL LAMP(RIGHT)LIGHTS UP......................................................................................................................608 b) PILOT DISPLAY OF TURN SIGNAL LAMP(LEFT)LIGHTS UP.......................................................................................................................608 c) PILOT DISPLAY OF TURN SIGNAL LAMP(RIGHT)DOES NOT LIGHT UP..............................................................................................................608 d) PILOT DISPLAY OF TURN SIGNAL LAMP(LEFT)DOES NOT LIGHT UP...............................................................................................................609 e) HIGHT BEAM PILOT LAMP DOES NOT LIGHT UP................................................................................................................................609 f) HIGH BEAM PILOT LAMP DOES NOT GO OUT...................................................................................................................................609 M-12 SPEEDOMETER DISPLAY DOES NOT WORK NORMALLY...............................................................................................................................610 M-13 WHEN ENGINE IN STARTED,SERVICE METER DOES NOT MOVE,WHEN ENGINE IN STOPPED,SERVICE METER MOVES............................................................................611 a) SERVICE METER DOES NOT MOVE............................................................................................................................................611 b) SERVICE METER DOES NOT STOP MOVING.....................................................................................................................................611 M-14 MONITOR PANEL LAMPS DO NOT LIGHT UP......................................................................................................................................612 a) NO LAMPS ON PANEL LIGHT UP.............................................................................................................................................612 b) SOME LAMPS ON PANEL DO NOT LIGHT UP....................................................................................................................................612 M-15 CENTRAL WARNING LAMP DOES NOT GO OUT.....................................................................................................................................613 a) MONITOR DISPLAYS NO ABNORMALITY,BUT CENTRAL WARNING LAMP LIGHTS UP INTERMITTENTLY......................................................................................613 b) CENTRAL WARNING LAMP LIGHTS UP CONTINUOUSLY............................................................................................................................613 M-16 CENTRAL WARNING BUZZER DOES NOT STOP.....................................................................................................................................614 a) MONITOR DISPLAYS NO ABNORMALITY,BUT CENTRAL WARNING BUZZER SOUNDS INTERMITTENTLY.......................................................................................614 b) CENTRAL WARNING BUZZER SOUNDS CONTINUOUSLY.............................................................................................................................614 M-17 EMERGENCY ITEM OR NON-EMERGENCY ITEMS IS FLASHING,BUT WARNING LAMP DOES NOT FLASH........................................................................................615 M-18 EMERGENCY ITEM IS FLASHING,BUT ALARM BUZZER DOES NOT SOUND...............................................................................................................616 TROUBLESHOOTING CHART FOR ELECTRONIC VEHICLE MONITORING SYSTEM(M1 TO M-22)(P,Q TYPE)..............................................................................................624 M-1 MONITOR PANEL PILOT LAMPS DO NOT LIGHT UP FOT 3 SECONDS WHEN STARTING SWITCH IS TURNED ON.................................................................................625 a) NO LAMPS ON MONITOR PANEL(MONITOR MODULE)LIGHT UP......................................................................................................................625 b) NO LAMPS ON MONITOR PANEL(SPEEDOMETER MODULE)LIGHT UP..................................................................................................................625 c) SOME LAMPS ON MONITOR PANEL DO NOT LIGHT UP............................................................................................................................625 M-2 WHEN STARTING SWITCH IS TURNED ON,ALL MONITOR PANEL LAMPS LIGHT UP BUT DO NOT GO OUT......................................................................................625 M-3 WHEN STARTING SWITCH IS TURNED ON(WITH ENGINE STOPPED),CHECK ITEMS FLASH..................................................................................................627 a) RADIATOR WATER LEVEL FLASHES...........................................................................................................................................627 b) ENGINE OIL LEVEL FLASHES...............................................................................................................................................628 M-4 PREHEATING IS NOT BEING CARRIED OUT,BUT PREHEATING DISPLAY FLASHES........................................................................................................629 M-5 WHEN STARTING SWITCH IS TURNED ON AND ENGINE IS STARTED,CHECK ITEMS FLASH.................................................................................................630 a) ALTERNATOR SYSTEM......................................................................................................................................................630 b) ENGINE OIL PRESSURE SYSTEM.............................................................................................................................................631 M-6 WHEN STARTING SWITCH IS TURNED ON WITH ENGINE STOPPED CAUTION ITEMS FLASH.................................................................................................633 M-7 WHEN STARTING SWITCH IS TURNED ON AND ENGINE IS STARTED,CAUTION ITEMS FLASH...............................................................................................637 a) ENGINE OIL PRESSURE FLASHES............................................................................................................................................637 b) RADIATOR WATER LEVEL FLASHES...........................................................................................................................................639 c) ENGINE WATER TEMPERATURE FLASHES.......................................................................................................................................639 d) CHARGE FLASHES.........................................................................................................................................................640 e) FINAL DRIVE OIL TEMPERATURE FLASHES....................................................................................................................................641 f) AIR PRESSURE FLASHES...................................................................................................................................................642 g) PARKING BRAKE FLASHES..................................................................................................................................................643 M-8 FOR ONE SECOND AFTER STARTING SWITCH IS TURNED ON(ENGINE STOPPED),ALARM BUZZER DOES NOT SOUND.CAUTION ITEM LAMPS ARE FLASHING BUT ALARM BUZZER DOES NOT SOUND.............644 M-9 THERE IS NO ABNORMALITY ON MONITOR DISPLAY,BUT ALARM BUZZER SOUNDS........................................................................................................644 M-10 FOR TWO SECONDS AFTER STARTING SWITCH IS TURNED ON(ENGINE STOPPED),WARNING LAMP DOES NOT LIGHT UP.CAUTION ITEM LAMPS ARE FLASHING BUT WARNING LAMP DOES NOT LIGHT UP.....645 M-11 THERE IS NO ABNORMALITY ON MONITOR DISPLAY,BUT WARNING LAMP LIGHTS UP....................................................................................................645 M-12 MONITOR PANEL LIGHTING DOES NOT LIGHT UP.................................................................................................................................647 a) NO PANEL LIGHTING LIGHTS UP............................................................................................................................................647 b) PART OF PANEL LIGHTING DOES NOT LIGHT UP...............................................................................................................................647 M-13 SERVICE METER DOES NOT MOVE WHEN ENGINE IS STARTED;OR SERVICE METER MOVES WHEN ENGINE IS STOPPED.(FOR MACHINES WITH SPEEDOMETER).........................................648 a) SERVICE METER DOES NOT MOVE WHEN ENGINE IS STARTED.....................................................................................................................648 b) SERVICE METER MOVES WHEN ENGINE IS STOPPED.............................................................................................................................648 M-14 ENGINE WATER TEMPERATURE GAUGE SHOWS ABNORMALLY LOW TEMPERATURE..........................................................................................................650 M-15 ENGINE WATER TEMPERATURE GAUGE SHOWS NO DISPLAY..........................................................................................................................650 M-16 FUEL GAUGE ALWAYS SHOWS FULL.............................................................................................................................................651 M-17 NO DISPLAY IS GIVEN FOR FUEL LEVEL GAUGE.................................................................................................................................651 M-18 HIGH BEAM DOES NOT LIGHT UP..............................................................................................................................................653 M-19 HIGH BEAM STAYS LIGHTED UP...............................................................................................................................................653 M-20 TURN SIGNAL INDICATOR DOES NOT LIGHT UP..................................................................................................................................655 M-21 TURN SIGNAL INDICATOR STAYS LIGHTED UP...................................................................................................................................656 M-22 SPEED DISPLAY STAYS AT "0" AND DOES NOT MOVE.............................................................................................................................658 90 OTHERS.................................................................................................................................................................................660 AIR CONDITIONER.......................................................................................................................................................................661
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
