KOMATSU HB365LC-3 HYBRID HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL TEN00980-02 – PDF DOWNLOAD

Description

KOMATSU HB365LC-3 HYBRID HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL TEN00980-02 – PDF DOWNLOAD

DESCRIPTION:

KOMATSU HB365LC-3 HYBRID HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL TEN00980-02 – PDF DOWNLOAD

READ THIS MANUAL:

• This manual gives details of the operation and methods of inspection and maintenance for this machine that
  must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental
  safety rules for the operation and maintenance of machines.
• Read, understand and follow all precautions and warnings in this manual and on the machine before performing
  operation and maintenance. Failure to do so may result in serious injury or death.
  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
• Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
  If you perform any operation, inspection, or maintenance under conditions that are not described in this manual,
  understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should
  you or others engage in the prohibited uses or actions described in this manual. It is dangerous to perform improper
  operation and maintenance of the machine. It may cause serious injury or death.

TABLE OF CONTENTS:

KOMATSU HB365LC-3 HYBRID HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL TEN00980-02 – PDF DOWNLOAD

FOREWORD 1-1
READ THIS MANUAL 1-6
SAFETY INFORMATION 1-7
INTRODUCTION 1-8
MAIN USE OF MACHINE 1-8
DIRECTIONS OF MACHINE 1-8
VISIBILITY FROM OPERATOR’S SEAT 1-8
OUTLINE OF HYBRID SYSTEM 1-9
CONFIGURATION OF HYBRID SYSTEM 1-9
LOW FUEL CONSUMPTION BY HYBRID SYSTEM 1-9
ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION 1-10
PRODUCT INFORMATION 1-11
LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO PLATE 1-11
LOCATION OF ENGINE NUMBER PLATE 1-11
SERVICE METER LOCATION 1-12
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1-12
ABBREVIATION LIST 1-13
SAFETY 2-1
SAFETY LABELS 2-2
LOCATION OF SAFETY LABELS 2-3
CONTENTS OF SAFETY LABELS 2-5
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2-16
PRECAUTIONS BEFORE STARTING OPERATION 2-16
PREPARATIONS FOR SAFE OPERATION 2-16
PRECAUTIONS TO PREVENT FIRE 2-18
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2-20
DO NOT GET CAUGHT IN WORK EQUIPMENT 2-21
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2-22
PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS 2-22
UNAUTHORIZED MODIFICATION 2-24
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2-24
QUICK COUPLER ATTACHMENT 2-24
LARGE ATTACHMENTS AND COMBINATIONS 2-24
PRECAUTIONS RELATED TO CAB GLASS 2-25
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2-25
PRECAUTIONS FOR OPERATION 2-26
PRECAUTIONS FOR JOBSITE 2-26
START ENGINE 2-29
PRECAUTIONS FOR OPERATION 2-31
PRECAUTIONS FOR TRANSPORTATION 2-38
TOWING AND BEING TOWED 2-39
LIFTING OPERATION BY USING BUCKET WITH HOOK 2-39
PRECAUTIONS FOR MAINTENANCE 2-41
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2-41
PRECAUTIONS FOR CHECK AND MAINTENANCE 2-45
PRECAUTIONS FOR DEF 2-51
GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING 2-51
PRECAUTIONS FOR ADDING 2-51
PRECAUTIONS FOR STORING 2-51
PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE 2-51
OTHER PRECAUTIONS 2-51
PRECAUTIONS FOR HYBRID SYSTEM 2-52
PRECAUTIONS FOR ELECTROMAGNETIC WAVES 2-52
OPERATION 3-1
GENERAL VIEW 3-2
MACHINE EQUIPMENT NAME 3-2
CONTENTS FOREWORD
1-2
CAB EQUIPMENT NAMES 3-4
CONTROLS AND GAUGES NAMES 3-5
EXPLANATION OF COMPONENTS 3-8
EXPLANATION OF MACHINE MONITOR EQUIPMENT 3-8
SWITCHES 3-93
CONTROL LEVERS AND PEDALS 3-103
OTHER EQUIPMENT 3-107
MACHINE OPERATIONS AND CONTROLS 3-150
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE 3-150
METHOD FOR STARTING ENGINE 3-187
METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-190
METHOD FOR STOPPING ENGINE 3-202
METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
3-204
METHOD FOR STEERING MACHINE 3-207
METHOD FOR SWINGING MACHINE 3-209
METHOD FOR OPERATING WORK EQUIPMENT 3-210
HANDLE WORKING MODE 3-212
PROHIBITED OPERATIONS 3-214
PRECAUTIONS FOR OPERATION 3-218
PRECAUTIONS FOR WORKING ON SLOPE 3-221
METHOD FOR ESCAPING FROM MUD 3-223
RECOMMENDED APPLICATIONS 3-224
EFFECTIVE USE OF HYDRAULIC EXCAVATOR 3-225
METHOD FOR REPLACING AND INVERTING BUCKET 3-226
METHOD FOR PARKING MACHINE 3-230
METHOD FOR CHECKING AFTER FINISHING WORK 3-231
LOCK 3-232
HANDLE AIR CONDITIONER 3-240
EXPLANATION OF AIR CONDITIONER EQUIPMENT 3-241
METHOD FOR OPERATING AIR CONDITIONER 3-245
HANDLING RADIO 3-254
EXPLANATION OF RADIO EQUIPMENT 3-254
METHOD FOR CONTROLLING RADIO 3-256
STOW ANTENNA 3-259
HANDLE ANCHOR POINT FOR TIE-OFF 3-260
TRANSPORTATION 3-261
PRECAUTIONS FOR TRANSPORTING MACHINE 3-261
SELECT TRANSPORTATION METHOD 3-261
LOADING AND UNLOADING WITH TRAILER 3-262
METHOD FOR LIFTING MACHINE 3-275
SPREAD AND NARROW TRACK FRAME GAUGE 3-277
COLD WEATHER OPERATION 3-279
COLD WEATHER OPERATION INFORMATION 3-279
PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER 3-281
AFTER COLD WEATHER SEASON 3-281
PRECAUTIONS FOR LONG-TERM STORAGE 3-282
PREPARATION FOR LONG-TERM STORAGE 3-282
MAINTENANCE DURING LONG-TERM STORAGE 3-282
STARTING MACHINE AFTER LONG-TERM STORAGE 3-283
TROUBLES AND ACTIONS 3-284
ACTIONS WHEN RUNNING OUT OF FUEL 3-284
PHENOMENA THAT ARE NOT FAILURES 3-285
PRECAUTIONS FOR TOWING MACHINE 3-286
PRECAUTIONS FOR SEVERE JOB CONDITION 3-287
PRECAUTIONS FOR DISCHARGED BATTERY 3-288
IF TROUBLES ON HYBRID SYSTEM OCCUR 3-293
OTHER TROUBLE 3-296
FOREWORD CONTENTS
1-3
MAINTENANCE 4-1
PRECAUTIONS FOR MAINTENANCE 4-2
CHECK SERVICE METER READING 4-2
KOMATSU GENUINE REPLACEMENT PARTS 4-2
KOMATSU GENUINE LUBRICANTS 4-2
ALWAYS USE CLEAN WASHER FLUID 4-2
FRESH AND CLEAN LUBRICANTS 4-2
CHECK DRAINED OIL AND USED FILTER 4-2
PRECAUTIONS FOR REFILLING OIL OR FUEL 4-2
PRECAUTIONS FOR ADDING DEF 4-2
PRECAUTIONS FOR WELDING 4-2
DO NOT DROP THINGS INSIDE MACHINE 4-2
PRECAUTIONS FOR KDPF 4-3
PRECAUTIONS FOR SCR ASSEMBLY 4-3
DUSTY JOBSITES 4-3
AVOID MIXING OIL 4-3
LOCK INSPECTION COVERS 4-3
BLEED AIR FROM HYDRAULIC CIRCUIT 4-3
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES 4-3
CHECKS AFTER INSPECTION AND MAINTENANCE 4-3
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE 4-4
CLOSE ENGINE HOOD SECURELY 4-4
PRECAUTIONS WHEN YOU CLEAN WORK EQUIPMENT CONTROL LEVER 4-4
HANDLE ANCHOR POINT FOR TIE-OFF 4-5
OUTLINE OF MAINTENANCE 4-6
HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4-6
HANDLE ELECTRICAL COMPONENTS 4-13
HANDLING HYBRID COMPONENTS AND HIGH VOLTAGE WIRING 4-14
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS 4-15
MAINTENANCE SCHEDULE 4-17
MAINTENANCE SCHEDULE TABLE 4-17
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER 4-19
MAINTENANCE PROCEDURE 4-20
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4-20
WHEN REQUIRED 4-21
CHECKS BEFORE STARTING 4-53
EVERY 50 HOURS MAINTENANCE 4-54
EVERY 250 HOURS MAINTENANCE 4-55
EVERY 500 HOURS MAINTENANCE 4-59
EVERY 1000 HOURS MAINTENANCE 4-75
EVERY 2000 HOURS MAINTENANCE 4-85
EVERY 4000 HOURS MAINTENANCE 4-97
EVERY 4500 HOURS MAINTENANCE 4-101
EVERY 5000 HOURS MAINTENANCE 4-102
EVERY 8000 HOURS MAINTENANCE 4-104
EVERY 9000 HOURS MAINTENANCE 4-104
SPECIFICATIONS 5-1
SPECIFICATIONS 5-2
SPECIFICATIONS: HB365LC-3 5-2
ATTACHMENTS AND OPTIONS 6-1
PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS 6-2
PRECAUTIONS WHEN SELECTING 6-2
READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY 6-2
PRECAUTIONS WHEN REMOVING AND INSTALLING 6-2
PRECAUTIONS FOR USING 6-2
HANDLE ANCHOR POINT FOR TIE-OFF 6-4
HANDLE BUCKET WITH HOOK 6-5
PRECAUTIONS FOR OPERATION 6-5
CONTENTS FOREWORD
1-4
HANDLE PROPORTIONAL CONTROL LEVER 6-6
EXPLANATION OF EQUIPMENT ON PROPORTIONAL CONTROL LEVER 6-6
HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT 6-10
EXPLANATION OF COMPONENTS ON MACHINE EQUIPPED WITH ATTACHMENT 6-10
METHOD FOR CHANGE-OVER AND CONNECT HYDRAULIC CIRCUIT FOR MACHINE READY
FOR INSTALLATION OF ATTACHMENT 6-14
METHOD FOR REMOVING AND INSTALLING ATTACHMENT 6-16
METHOD FOR OPERATING ATTACHMENT 6-21
LONG-TERM STORAGE 6-26
MAINTENANCE OF ADDITIONAL FILTER FOR BREAKER 6-26
SPECIFICATIONS 6-30
METHOD FOR CHANGING CONTROL PATTERNS 6-31
CONTROL PATTERNS OTHER THAN STANDARD CONTROL METHOD 6-33
ATTACHMENTS AND OPTIONS 6-34
TRACK SHOES SELECTION 6-34
RECOMMENDED ATTACHMENT OPERATIONS 6-35
HYDRAULIC BREAKER 6-35
KomVision 6-40
PRECAUTIONS WHEN USING KomVision 6-40
MACHINE MONITOR EQUIPMENT NAME 6-40
EXPLANATION OF MACHINE MONITOR EQUIPMENT 6-42
WARNING DISPLAY 6-43
CAMERA SYSTEM CAUTION LAMP 6-44
CAMERA CONTROLLER CAUTION LAMP 6-44
MONITOR DISPLAY 6-45
MONITOR DISPLAY SELECTOR SWITCH 6-47
CAMERA IMAGE SELECTOR SWITCH 6-48
METHOD FOR CHECKING BEFORE STARTING 6-49
METHOD FOR CHECKING CAMERA VISIBILITY 6-49
TROUBLES AND ACTIONS 6-49
REPLACEMENT PARTS 7-1
DEFINED LIFE PARTS 7-2
DEFINED LIFE PARTS LIST 7-2
CONSUMABLE PARTS 7-3
CONSUMABLE PARTS LIST 7-3
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 7-4
LUBRICATION CHART 7-7
METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
7-8
RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS 7-9

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