Komatsu HB365LC-3 Hybrid Hydraulic Excavator Shop Manual SEN06598-09 – PDF DOWNLOAD

Description

Komatsu HB365LC-3 Hybrid Hydraulic Excavator Shop Manual SEN06598-09 – PDF DOWNLOAD

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DESCRIPTION:

Komatsu HB365LC-3 Hybrid Hydraulic Excavator Shop Manual SEN06598-09 – PDF DOWNLOAD

SERIAL NUMBERS 5001 and up

FOREWORD, SAFETY, BASIC INFORMATION:
HOW TO READ THE SHOP MANUAL:
• Some of the attachments and options described in this shop manual may not be available in some areas. If
they are required, consult your Komatsu distributor.
• The materials and specifications are subject to change without notice.
• Shop Manuals are available for “machine part” and “engine part”. For the engine unit, see the shop manual
for the machine which has the same engine model.
• Actual machine may differ from the images which are contained in this manual. A typical model is shown in
the illustrations of this shop manual.
Composition of the shop manual:
This shop manual contains technical information necessary to perform services in workshops. It is divided into
the following chapters for the ease of use.
00 INDEX AND FOREWORD
This section describes the index, foreword, safety, and basic information.
01 SPECIFICATIONS
This section describes the specifications of the machine.
10 STRUCTURE AND FUNCTION
This section describes the structure and operation of each component with respect to each system. “STRUCTURE
AND FUNCTION” is helpful in not only understanding the structure of each component but performing
troubleshooting.
20 STANDARD VALUE TABLE
This section describes the standard values for new machine and failure criteria for testing and adjusting, and
troubleshooting. Use the standard values table to check the standard values for testing and adjusting, and judge
troubles in troubleshooting.
30 TESTING AND ADJUSTING
This section describes the measuring tools and measuring methods for testing and adjusting as well as the adjusting
method of each part. The standard values and repair limit for TESTING AND ADJUSTING are described
in “STANDARD VALUE TABLE”.
40 TROUBLESHOOTING
This section describes troubleshooting of failure part and its remedy method on the occurrence of the failure.
Descriptions of troubleshooting are sorted by failure mode.

Customer Support: [email protected]

TABLE OF CONTENTS:

Komatsu HB365LC-3 Hybrid Hydraulic Excavator Shop Manual SEN06598-09 – PDF DOWNLOAD

00 INDEX AND FOREWORD 00-1
ABBREVIATION LIST 00-22
FOREWORD, SAFETY, BASIC INFORMATION 00-28
HOW TO READ THE SHOP MANUAL 00-28
SAFETY NOTICE FOR OPERATION 00-30
PRECAUTIONS PARTICULARLY FOR HYBRID MACHINES 00-38
PRECAUTIONS TO PREVENT FIRE 00-39
ACTIONS IF FIRE OCCURS 00-41
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS 00-42
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS 00-43
PRECAUTIONS FOR DEF 00-44
STORE AdBlue/DEF 00-45
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT 00-46
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS 00-49
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT 00-56
PRECAUTIONS FOR MAINTENANCE OF HYBRID SYSTEM 00-58
PRECAUTIONS AGAINST HIGH VOLTAGE AND HIGH TEMPERATURE 00-59
PRECAUTIONS FOR NORMAL CHECK AND MAINTENANCE 00-60
PRECAUTIONS FOR THE MACHINE NOT TO BE TIPPED OVER AND FOR HYBRID COMPONENTS
NOT TO BE DAMAGED 00-61
PRECAUTIONS FOR THE MACHINE NOT TO BE SUBMERGED 00-62
PRECAUTIONS FOR THE COLD SEASON 00-63
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT 00-64
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT 00-65
PRACTICAL USE OF KOMTRAX 00-66
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER 00-67
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS 00-71
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR 00-75
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR 00-76
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL 00-78
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH 00-79
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE
00-81
HOW TO READ THE CODES (SYMBOLS) FOR ELECTRIC CABLE 00-82
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD 00-88
STANDARD TIGHTENING TORQUE TABLE 00-91
CONVERSION TABLE 00-98
01 SPECIFICATIONS 01-1
CONTENTS 01-2
ABBREVIATION LIST 01-3
SPECIFICATIONS 01-9
SPECIFICATION DRAWING 01-9
WORKING RANGE DRAWINGS 01-11
SPECIFICATIONS 01-12
WEIGHT TABLE 01-16
TABLE OF FUEL, COOLANT, AND LUBRICANTS 01-18
10 STRUCTURE AND FUNCTION 10-1
CONTENTS 10-2
ABBREVIATION LIST 10-6
UREA SCR SYSTEM 10-12
LAYOUT DRAWING OF UREA SCR SYSTEM 10-12
UREA SCR SYSTEM DIAGRAM 10-16
FUNCTION OF UREA SCR SYSTEM 10-17
COMPONENT PARTS OF UREA SCR SYSTEM 10-28
BOOT-UP SYSTEM 10-37
LAYOUT DRAWING OF BOOT-UP SYSTEM 10-37
INDEX 00 INDEX AND FOREWORD
00-2 HB365LC-3
SYSTEM OPERATING LAMP SYSTEM 10-39
BATTERY DISCONNECT SWITCH 10-40
ENGINE SYSTEM 10-41
LAYOUT DRAWING OF ENGINE SYSTEM 10-41
ENGINE CONTROL SYSTEM 10-43
AUTO-DECELERATION SYSTEM 10-46
ENGINE AUTOMATIC WARM-UP SYSTEM 10-48
OVERHEAT PREVENTION SYSTEM 10-50
TURBOCHARGER PROTECTION SYSTEM 10-53
AUTOMATIC IDLE STOP SYSTEM 10-55
COMPONENT PARTS OF ENGINE SYSTEM 10-59
COOLING SYSTEM 10-75
LAYOUT DRAWING OF COOLING SYSTEM 10-75
HYBRID SYSTEM 10-77
LAYOUT DRAWING OF HYBRID SYSTEM 10-77
SYSTEM DIAGRAM OF HYBRID SYSTEM 10-78
STRUCTURE OF HYBRID SYSTEM 10-79
HYBRID PROTECTION SYSTEM 10-80
COOLING SYSTEM OF HYBRID COMPONENTS 10-82
INTERLOCK SYSTEM OF HYBRID COMPONENTS 10-83
WORKER PROTECTION SYSTEM FOR WHEN DISASSEMBLING THE HYBRID COMPONENTS
10-84
COMPONENT PARTS OF HYBRID SYSTEM 10-86
CONTROL SYSTEM 10-93
LAYOUT DRAWING OF CONTROL SYSTEM 10-93
MACHINE MONITOR SYSTEM 10-96
KomVision SYSTEM 10-98
KOMTRAX SYSTEM 10-102
COMPONENT PARTS OF CONTROL SYSTEM 10-103
HYDRAULIC SYSTEM 10-143
LAYOUT DRAWING OF HYDRAULIC SYSTEM 10-143
CLSS 10-146
ENGINE AND PUMP COMBINED CONTROL SYSTEM 10-166
PUMP AND VALVE CONTROL SYSTEM 10-172
COMPONENT PARTS OF HYDRAULIC SYSTEM 10-175
WORK EQUIPMENT SYSTEM 10-258
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM 10-258
STRUCTURE OF VALVE CONTROL 10-264
ONE-TOUCH POWER MAXIMIZING SYSTEM 10-265
MACHINE PUSH-UP SYSTEM 10-267
PPC LOCK SYSTEM 10-269
WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM 10-270
OIL FLOW ADJUSTER SYSTEM FOR ATTACHMENT 10-272
TOOL CONTROL SYSTEM 10-274
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM 10-276
SWING SYSTEM 10-307
LAYOUT DRAWING OF SWING SYSTEM 10-307
SWING CONTROL SYSTEM DIAGRAM 10-310
COMPONENT PARTS OF SWING SYSTEM 10-313
TRAVEL SYSTEM 10-317
LAYOUT DRAWING OF TRAVEL SYSTEM 10-317
TRAVEL CONTROL SYSTEM DIAGRAM 10-321
COMPONENT PARTS OF TRAVEL SYSTEM 10-323
UNDERCARRIAGE AND FRAME 10-344
LAYOUT DRAWING OF UNDERCARRIAGE 10-344
WORK EQUIPMENT 10-346
STRUCTURE OF WORK EQUIPMENT 10-346
FUNCTION OF WORK EQUIPMENT 10-347
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-3
WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM 10-348
BUCKET CLEARANCE ADJUSTMENT SHIM 10-349
CAB AND ITS ATTACHMENTS 10-350
ROPS CAB 10-350
CAB MOUNT 10-351
CAB TIPPING STOPPER 10-352
20 STANDARD VALUE TABLE 20-1
CONTENTS 20-2
ABBREVIATION LIST 20-3
STANDARD VALUE TABLE FOR ENGINE 20-9
STANDARD VALUE TABLE FOR ENGINE:HB365LC-3 20-9
STANDARD VALUE TABLE FOR MACHINE 20-15
STANDARD VALUE TABLE FOR MACHINE: HB365LC-3 20-15
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE 20-32
30 TESTING AND ADJUSTING 30-1
CONTENTS 30-2
ABBREVIATION LIST 30-6
RELATED INFORMATION ON TESTING AND ADJUSTING 30-12
TOOLS FOR TESTING AND ADJUSTING 30-12
SKETCH OF TOOLS FOR TESTING AND ADJUSTING 30-19
ENGINE AND COOLING SYSTEM 30-21
TEST ENGINE SPEED 30-21
TEST BOOST PRESSURE 30-24
TEST EXHAUST GAS COLOR 30-26
TEST MASS AIR FLOW AND TEMPERATURE SENSOR 30-29
TEST AND ADJUST VALVE CLEARANCE 30-31
TEST COMPRESSION PRESSURE 30-34
TEST BLOWBY PRESSURE 30-37
TEST ENGINE OIL PRESSURE 30-39
TEST EGR VALVE AND VGT OIL PRESSURE 30-41
TEST FUEL PRESSURE 30-43
TEST FUEL DISCHARGE, RETURN AND LEAKAGE 30-51
BLEED AIR FROM FUEL SYSTEM 30-59
TEST FUEL CIRCUIT FOR LEAKAGE 30-60
HANDLE CYLINDER CUT-OUT MODE OPERATION 30-62
HANDLE NO-INJECTION CRANKING OPERATION 30-63
TEST AND ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION 30-64
TEST FAN BELT AND ALTERNATOR BELT 30-66
TEST AUTO-TENSIONER 30-67
TEST COOLING FAN SPEED 30-68
WRITE ASH IN SOOT ACCUMULATION CORRECTION TO ENGINE CONTROLLER 30-69
TEST SCR RELATED FUNCTIONS 30-70
CLEAN AdBlue/DEF TANK 30-98
CLEAN AdBlue/DEF PUMP 30-103
HYBRID SYSTEM 30-110
PRECAUTIONS FOR USING HYBRID SYSTEMS 30-110
DRAIN, REFILLING, AIR BLEEDING OF HYBRID SYSTEM COOLANT 30-111
WATER PRESSURE TEST OF THE HYBRID SYSTEM COOLANT 30-117
TEST LUBRICATION CIRCUIT OIL PRESSURE OF HYBRID SYSTEM 30-119
TEST SWING PARKING BRAKE PRESSURE 30-121
TEST AND CLEAN DELIVERY FILTER OF SWING MOTOR 30-123
POWER TRAIN 30-124
TEST SWING CIRCLE BEARING CLEARANCE 30-124
UNDERCARRIAGE AND FRAME 30-125
TEST AND ADJUST TRACK TENSION 30-125
HYDRAULIC SYSTEM 30-127
RELEASE REMAINING PRESSURE FROM HYDRAULIC SYSTEM 30-127
TEST AND ADJUST OIL PRESSURE IN WORK EQUIPMENT AND TRAVEL CIRCUITS 30-131
INDEX 00 INDEX AND FOREWORD
00-4 HB365LC-3
TEST OIL PRESSURE OF CONTROL CIRCUIT 30-140
TEST AND ADJUST OIL PRESSURE IN PUMP PC CONTROL CIRCUIT 30-142
TEST AND ADJUST OIL PRESSURE IN PUMP LS CONTROL CIRCUIT 30-146
TEST OUTLET PRESSURE OF SOLENOID VALVE 30-153
TEST PPC VALVE OUTPUT PRESSURE 30-157
ADJUST WORK EQUIPMENT AND SWING PPC VALVES 30-159
TEST PUMP SWASH PLATE SENSOR 30-160
TEST THE PARTS CAUSING HYDRAULIC DRIFT IN WORK EQUIPMENT 30-161
TEST OIL LEAKAGE 30-163
BLEED AIR FROM HYDRAULIC CIRCUIT 30-166
CAB AND ITS ATTACHMENTS 30-169
TEST CAB TIPPING STOPPER 30-169
METHOD FOR ADJUSTING MIRRORS 30-170
ELECTRICAL SYSTEM 30-175
SET AND OPERATE MACHINE MONITOR 30-175
START UP KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-273
STOP USING OF KOMTRAX TERMINAL (MACHINE WITH KOMTRAX TERMINAL) 30-278
START UP KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 30-280
STOP USING OF KOMTRAX SYSTEM (MACHINE WITH GATEWAY FUNCTION CONTROLLER)
30-286
ADJUST REARVIEW CAMERA ANGLE 30-288
ADJUST KomVision CAMERA ANGLE 30-291
ADJUST KomVision RELATED ITEMS 30-296
HANDLE VOLTAGE CIRCUIT OF ENGINE CONTROLLER 30-318
HANDLE BATTERY DISCONNECT SWITCH 30-319
TEST DIODES 30-320
Pm CLINIC 30-321
Pm CLINIC SERVICE 30-321
40 TROUBLESHOOTING 40-1
CONTENTS 40-2
ABBREVIATION LIST 40-15
RELATED INFORMATION ON TROUBLESHOOTING 40-21
GENERAL TROUBLESHOOTING POINTS 40-21
TROUBLESHOOTING POINTS FOR UREA SCR SYSTEM 40-22
SEQUENCE OF EVENTS IN TROUBLESHOOTING 40-37
PRECAUTIONS FOR USING HYBRID SYSTEMS, TROUBLESHOOTING FOR HIGH-VOLTAGE
EQUIPMENT 40-39
TABLE OF SELF-DEFINE MONITORING ITEMS AND CHECK SHEET FOR HYBRID COMPONENTS
40-46
CHECKS BEFORE TROUBLESHOOTING 40-52
INSPECTION PROCEDURE BEFORE TROUBLESHOOTING 40-54
TESTING IN ACCORDANCE WITH TESTING PROCEDURE 40-56
PREPARATION FOR TROUBLESHOOTING OF ELECTRICAL SYSTEM 40-82
PROCEDURE FOR TESTING AND TROUBLESHOOTING 40-88
SYMPTOMS OF FAILURE AND TROUBLESHOOTING NUMBERS 40-91
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 40-95
TROUBLESHOOTING METHOD FOR OPEN CIRCUIT IN WIRING HARNESS OF PRESSURE SENSOR
SYSTEM 40-97
Connector list and layout (MACHINE WITH KOMTRAX TERMINAL) 40-100
Connector list and layout (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-114
CONNECTOR CONTACT IDENTIFICATION 40-128
T-BRANCH BOX AND T-BRANCH ADAPTER TABLE 40-168
FUSE LOCATION TABLE (MACHINE WITH KOMTRAX TERMINAL) 40-174
FUSE LOCATION TABLE (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-176
PRECAUTIONS FOR CLEANING AND REPLACING KDPF (KCSF and KDOC) 40-179
PREPARATION OF SHORT CIRCUIT ELECTRICAL CONNECTOR (FOR FAILURE CODES [CA1883]
AND [CA3135]) 40-183
FAILURE CODES TABLE 40-185
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-5
TROUBLESHOOTING BY FAILURE CODE (DISPLAY OF CODE) 40-208
FAILURE CODE [879AKA] 40-208
FAILURE CODE [879AKB] 40-209
FAILURE CODE [879BKA] 40-210
FAILURE CODE [879BKB] 40-212
FAILURE CODE [879CKA] 40-214
FAILURE CODE [879CKB] 40-215
FAILURE CODE [879DKZ] 40-216
FAILURE CODE [879EMC] 40-218
FAILURE CODE [879FMC] 40-219
FAILURE CODE [879GKX] 40-220
FAILURE CODE [989L00] 40-222
FAILURE CODE [989M00] 40-223
FAILURE CODE [989N00] 40-224
FAILURE CODE [A1U0N3] 40-225
FAILURE CODE [A1U0N4] 40-227
FAILURE CODE [A900FR] 40-229
FAILURE CODE [A900N6] 40-230
FAILURE CODE [A900NY] 40-231
FAILURE CODE [AA10NX] 40-232
FAILURE CODE [AB00KE] 40-234
FAILURE CODE [AQ10N3] 40-236
FAILURE CODE [AS00N3] 40-238
FAILURE CODE [AS00R2] 40-240
FAILURE CODE [AS00R3] 40-241
FAILURE CODE [AS00R4] 40-242
FAILURE CODE [AS00R5] 40-243
FAILURE CODE [AS00R6] 40-244
FAILURE CODE [AS00ZK] 40-245
FAILURE CODE [AS10KM] 40-246
FAILURE CODE [AS10NR] 40-247
FAILURE CODE [AS10NT] 40-248
FAILURE CODE [B@BAZG] 40-249
FAILURE CODE [B@BAZK] 40-250
FAILURE CODE [B@BCNS] 40-252
FAILURE CODE [B@BCQA] 40-253
FAILURE CODE [B@BCZK] 40-255
FAILURE CODE [B@HANS] 40-256
FAILURE CODE [CA115] 40-257
FAILURE CODE [CA122] 40-258
FAILURE CODE [CA123] 40-260
FAILURE CODE [CA131] 40-262
FAILURE CODE [CA132] 40-264
FAILURE CODE [CA144] 40-266
FAILURE CODE [CA145] 40-268
FAILURE CODE [CA153] 40-270
FAILURE CODE [CA154] 40-273
FAILURE CODE [CA187] 40-276
FAILURE CODE [CA221] 40-278
FAILURE CODE [CA222] 40-280
FAILURE CODE [CA227] 40-282
FAILURE CODE [CA234] 40-283
FAILURE CODE [CA238] 40-284
FAILURE CODE [CA239] 40-286
FAILURE CODE [CA249] 40-288
FAILURE CODE [CA256] 40-290
FAILURE CODE [CA271] 40-292
FAILURE CODE [CA272] 40-294
INDEX 00 INDEX AND FOREWORD
00-6 HB365LC-3
FAILURE CODE [CA281] 40-296
FAILURE CODE [CA322] 40-297
FAILURE CODE [CA323] 40-299
FAILURE CODE [CA324] 40-301
FAILURE CODE [CA325] 40-303
FAILURE CODE [CA331] 40-305
FAILURE CODE [CA332] 40-307
FAILURE CODE [CA343] 40-309
FAILURE CODE [CA351] 40-310
FAILURE CODE [CA352] 40-311
FAILURE CODE [CA356] 40-314
FAILURE CODE [CA357] 40-316
FAILURE CODE [CA386] 40-318
FAILURE CODE [CA428] 40-319
FAILURE CODE [CA429] 40-321
FAILURE CODE [CA435] 40-323
FAILURE CODE [CA441] 40-325
FAILURE CODE [CA442] 40-327
FAILURE CODE [CA449] 40-328
FAILURE CODE [CA451] 40-331
FAILURE CODE [CA452] 40-334
FAILURE CODE [CA488] 40-336
FAILURE CODE [CA515] 40-337
FAILURE CODE [CA516] 40-339
FAILURE CODE [CA553] 40-341
FAILURE CODE [CA555] 40-342
FAILURE CODE [CA556] 40-343
FAILURE CODE [CA559] 40-344
FAILURE CODE [CA595] 40-348
FAILURE CODE [CA687] 40-349
FAILURE CODE [CA689] 40-351
FAILURE CODE [CA691] 40-356
FAILURE CODE [CA692] 40-358
FAILURE CODE [CA697] 40-360
FAILURE CODE [CA698] 40-361
FAILURE CODE [CA731] 40-362
FAILURE CODE [CA778] 40-364
FAILURE CODE [CA1117] 40-369
FAILURE CODE [CA1664] 40-370
FAILURE CODE [CA1669] 40-372
FAILURE CODE [CA1673] 40-373
FAILURE CODE [CA1677] 40-374
FAILURE CODE [CA1678] 40-375
FAILURE CODE [CA1682] 40-376
FAILURE CODE [CA1683] 40-379
FAILURE CODE [CA1684] 40-381
FAILURE CODE [CA1686] 40-383
FAILURE CODE [CA1691] 40-384
FAILURE CODE [CA1694] 40-387
FAILURE CODE [CA1695] 40-390
FAILURE CODE [CA1696] 40-391
FAILURE CODE [CA1712] 40-393
FAILURE CODE [CA1713] 40-396
FAILURE CODE [CA1714] 40-398
FAILURE CODE [CA1715] 40-399
FAILURE CODE [CA1776] 40-400
FAILURE CODE [CA1777] 40-403
FAILURE CODE [CA1843] 40-406
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-7
FAILURE CODE [CA1844] 40-408
FAILURE CODE [CA1879] 40-410
FAILURE CODE [CA1881] 40-413
FAILURE CODE [CA1883] 40-415
FAILURE CODE [CA1885] 40-418
FAILURE CODE [CA1887] 40-420
FAILURE CODE [CA1921] 40-422
FAILURE CODE [CA1922] 40-425
FAILURE CODE [CA1942] 40-430
FAILURE CODE [CA1993] 40-431
FAILURE CODE [CA2185] 40-434
FAILURE CODE [CA2186] 40-435
FAILURE CODE [CA2249] 40-437
FAILURE CODE [CA2265] 40-438
FAILURE CODE [CA2266] 40-440
FAILURE CODE [CA2271] 40-442
FAILURE CODE [CA2272] 40-444
FAILURE CODE [CA2288] 40-447
FAILURE CODE [CA2311] 40-448
FAILURE CODE [CA2349] 40-449
FAILURE CODE [CA2353] 40-452
FAILURE CODE [CA2357] 40-454
FAILURE CODE [CA2381] 40-455
FAILURE CODE [CA2382] 40-457
FAILURE CODE [CA2383] 40-460
FAILURE CODE [CA2386] 40-463
FAILURE CODE [CA2387] 40-465
FAILURE CODE [CA2555] 40-470
FAILURE CODE [CA2556] 40-473
FAILURE CODE [CA2637] 40-476
FAILURE CODE [CA2639] 40-478
FAILURE CODE [CA2771] 40-481
FAILURE CODE [CA2777] 40-487
FAILURE CODE [CA2976] 40-490
FAILURE CODE [CA3133] 40-492
FAILURE CODE [CA3134] 40-494
FAILURE CODE [CA3135] 40-496
FAILURE CODE [CA3142] 40-499
FAILURE CODE [CA3143] 40-500
FAILURE CODE [CA3144] 40-501
FAILURE CODE [CA3146] 40-503
FAILURE CODE [CA3147] 40-504
FAILURE CODE [CA3148] 40-505
FAILURE CODE [CA3151] 40-507
FAILURE CODE [CA3165] 40-514
FAILURE CODE [CA3229] 40-516
FAILURE CODE [CA3231] 40-518
FAILURE CODE [CA3232] 40-520
FAILURE CODE [CA3235] 40-524
FAILURE CODE [CA3239] 40-526
FAILURE CODE [CA3241] 40-529
FAILURE CODE [CA3242] 40-532
FAILURE CODE [CA3251] 40-535
FAILURE CODE [CA3253] 40-537
FAILURE CODE [CA3254] 40-540
FAILURE CODE [CA3255] 40-543
FAILURE CODE [CA3256] 40-547
FAILURE CODE [CA3311] 40-549
INDEX 00 INDEX AND FOREWORD
00-8 HB365LC-3
FAILURE CODE [CA3312] 40-551
FAILURE CODE [CA3313] 40-554
FAILURE CODE [CA3314] 40-555
FAILURE CODE [CA3315] 40-556
FAILURE CODE [CA3316] 40-558
FAILURE CODE [CA3317] 40-559
FAILURE CODE [CA3318] 40-560
FAILURE CODE [CA3319] 40-562
FAILURE CODE [CA3321] 40-563
FAILURE CODE [CA3322] 40-565
FAILURE CODE [CA3419] 40-567
FAILURE CODE [CA3421] 40-569
FAILURE CODE [CA3497] 40-571
FAILURE CODE [CA3498] 40-572
FAILURE CODE [CA3543] 40-573
FAILURE CODE [CA3545] 40-579
FAILURE CODE [CA3547] 40-581
FAILURE CODE [CA3558] 40-582
FAILURE CODE [CA3559] 40-584
FAILURE CODE [CA3562] 40-586
FAILURE CODE [CA3563] 40-588
FAILURE CODE [CA3567] 40-591
FAILURE CODE [CA3568] 40-594
FAILURE CODE [CA3571] 40-598
FAILURE CODE [CA3572] 40-600
FAILURE CODE [CA3574] 40-602
FAILURE CODE [CA3575] 40-604
FAILURE CODE [CA3577] 40-606
FAILURE CODE [CA3578] 40-608
FAILURE CODE [CA3582] 40-610
FAILURE CODE [CA3583] 40-616
FAILURE CODE [CA3596] 40-618
FAILURE CODE [CA3649] 40-621
FAILURE CODE [CA3681] 40-623
FAILURE CODE [CA3682] 40-628
FAILURE CODE [CA3713] 40-633
FAILURE CODE [CA3717] 40-636
FAILURE CODE [CA3718] 40-637
FAILURE CODE [CA3725] 40-638
FAILURE CODE [CA3741] 40-641
FAILURE CODE [CA3748] 40-642
FAILURE CODE [CA3751] 40-645
FAILURE CODE [CA3755] 40-647
FAILURE CODE [CA3866] 40-649
FAILURE CODE [CA3867] 40-653
FAILURE CODE [CA3868] 40-656
FAILURE CODE [CA3899] 40-660
FAILURE CODE [CA3911] 40-662
FAILURE CODE [CA3912] 40-666
FAILURE CODE [CA3932] 40-668
FAILURE CODE [CA3933] 40-670
FAILURE CODE [CA3934] 40-672
FAILURE CODE [CA3935] 40-675
FAILURE CODE [CA3936] 40-677
FAILURE CODE [CA4151] 40-679
FAILURE CODE [CA4152] 40-683
FAILURE CODE [CA4155] 40-687
FAILURE CODE [CA4156] 40-689
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-9
FAILURE CODE [CA4157] 40-692
FAILURE CODE [CA4158] 40-694
FAILURE CODE [CA4159] 40-695
FAILURE CODE [CA4161] 40-696
FAILURE CODE [CA4162] 40-699
FAILURE CODE [CA4163] 40-702
FAILURE CODE [CA4164] 40-704
FAILURE CODE [CA4165] 40-706
FAILURE CODE [CA4166] 40-708
FAILURE CODE [CA4168] 40-710
FAILURE CODE [CA4169] 40-713
FAILURE CODE [CA4171] 40-715
FAILURE CODE [CA4249] 40-718
FAILURE CODE [CA4251] 40-720
FAILURE CODE [CA4259] 40-722
FAILURE CODE [CA4261] 40-725
FAILURE CODE [CA4277] 40-728
FAILURE CODE [CA4281] 40-732
FAILURE CODE [CA4459] 40-736
FAILURE CODE [CA4461] 40-739
FAILURE CODE [CA4658] 40-742
FAILURE CODE [CA4731] 40-746
FAILURE CODE [CA4732] 40-747
FAILURE CODE [CA4739] 40-748
FAILURE CODE [CA4768] 40-749
FAILURE CODE [CA4769] 40-751
FAILURE CODE [CA4842] 40-753
FAILURE CODE [CA4952] (MACHINE WITH KOMTRAX TERMINAL) 40-757
FAILURE CODE [CA4952] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-759
FAILURE CODE [CA5115] 40-761
FAILURE CODE [CA5179] 40-764
FAILURE CODE [CA5181] 40-766
FAILURE CODE [CA5383] 40-768
FAILURE CODE [D110KB] 40-770
FAILURE CODE [D19JKZ] 40-772
FAILURE CODE [D811MC] (MACHINE WITH KOMTRAX TERMINAL) 40-775
FAILURE CODE [D811MC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-776
FAILURE CODE [D862KA] (MACHINE WITH KOMTRAX TERMINAL) 40-777
FAILURE CODE [D862KA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-779
FAILURE CODE [D8ALKA] (MACHINE WITH KOMTRAX TERMINAL) 40-781
FAILURE CODE [D8ALKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-784
FAILURE CODE [D8ALKB] (MACHINE WITH KOMTRAX TERMINAL) 40-787
FAILURE CODE [D8ALKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-789
FAILURE CODE [D8AQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-791
FAILURE CODE [D8AQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-798
FAILURE CODE [D8ARKR] 40-805
FAILURE CODE [D8G1KT] 40-810
FAILURE CODE [D8G6KT] 40-811
FAILURE CODE [DA20MC] 40-812
FAILURE CODE [DA22KK] 40-813
FAILURE CODE [DA25KP] 40-816
FAILURE CODE [DA26KP] 40-818
FAILURE CODE [DA29KQ] 40-821
FAILURE CODE [DA2LKA] (MACHINE WITH KOMTRAX TERMINAL) 40-823
FAILURE CODE [DA2LKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-826
FAILURE CODE [DA2LKB] (MACHINE WITH KOMTRAX TERMINAL) 40-830
FAILURE CODE [DA2LKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-832
FAILURE CODE [DA2QKR] (MACHINE WITH KOMTRAX TERMINAL) 40-834
INDEX 00 INDEX AND FOREWORD
00-10 HB365LC-3
FAILURE CODE [DA2QKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-843
FAILURE CODE [DA2RKR] (MACHINE WITH KOMTRAX TERMINAL) 40-852
FAILURE CODE [DA2RKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-857
FAILURE CODE [DAF0KM] 40-862
FAILURE CODE [DAF0MB] 40-863
FAILURE CODE [DAF0MC] 40-864
FAILURE CODE [DAF8KB] 40-865
FAILURE CODE [DAF9KQ] 40-867
FAILURE CODE [DAFGMC] (MACHINE WITH KOMTRAX TERMINAL) 40-868
FAILURE CODE [DAFGMC] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-869
FAILURE CODE [DAFLKA] (MACHINE WITH KOMTRAX TERMINAL) 40-870
FAILURE CODE [DAFLKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-873
FAILURE CODE [DAFLKB] (MACHINE WITH KOMTRAX TERMINAL) 40-877
FAILURE CODE [DAFLKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-879
FAILURE CODE [DAFQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-881
FAILURE CODE [DAFQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-889
FAILURE CODE [DAZ9KQ] 40-897
FAILURE CODE [DAZQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-898
FAILURE CODE [DAZQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-905
FAILURE CODE [DB2QKR] (MACHINE WITH KOMTRAX TERMINAL) 40-912
FAILURE CODE [DB2QKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-920
FAILURE CODE [DB2RKR] (MACHINE WITH KOMTRAX TERMINAL) 40-928
FAILURE CODE [DB2RKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-933
FAILURE CODE [DBP0KM] 40-938
FAILURE CODE [DBP0KT] 40-939
FAILURE CODE [DBP5KB] 40-940
FAILURE CODE [DBP5KY] 40-943
FAILURE CODE [DBPQKR] (MACHINE WITH KOMTRAX TERMINAL) 40-946
FAILURE CODE [DBPQKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-954
FAILURE CODE [DDNRKA] 40-962
FAILURE CODE [DDNRKY] 40-964
FAILURE CODE [DDNS00] 40-966
FAILURE CODE [DFB1KZ] 40-968
FAILURE CODE [DFB2KZ] 40-970
FAILURE CODE [DFB3L8] 40-972
FAILURE CODE [DFB4L8] 40-974
FAILURE CODE [DFB5KZ] 40-976
FAILURE CODE [DFB6KZ] 40-978
FAILURE CODE [DGH2KA] 40-980
FAILURE CODE [DGH2KB] 40-982
FAILURE CODE [DHA4KA] 40-984
FAILURE CODE [DHAAMA] 40-986
FAILURE CODE [DHACMA] 40-988
FAILURE CODE [DHPAMA] 40-990
FAILURE CODE [DHPBMA] 40-992
FAILURE CODE [DHS3MA] 40-994
FAILURE CODE [DHS4MA] 40-996
FAILURE CODE [DHS8MA] 40-998
FAILURE CODE [DHS9MA] 40-1000
FAILURE CODE [DHSAKZ] 40-1002
FAILURE CODE [DHSBKZ] 40-1004
FAILURE CODE [DHSCMA] 40-1006
FAILURE CODE [DHSDMA] 40-1008
FAILURE CODE [DHSFMA] 40-1010
FAILURE CODE [DHSGMA] 40-1012
FAILURE CODE [DHSHMA] 40-1014
FAILURE CODE [DHSJMA] 40-1016
FAILURE CODE [DHVAKZ] 40-1018
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-11
FAILURE CODE [DHVAL8] 40-1020
FAILURE CODE [DHVAMA] 40-1022
FAILURE CODE [DHVBKZ] 40-1023
FAILURE CODE [DHVBL8] 40-1025
FAILURE CODE [DHVBMA] 40-1027
FAILURE CODE [DHZAMA] 40-1028
FAILURE CODE [DHZCL8] 40-1032
FAILURE CODE [DKR0MA] 40-1033
FAILURE CODE [DKR1MA] 40-1035
FAILURE CODE [DKULKA] 40-1037
FAILURE CODE [DKULKB] 40-1039
FAILURE CODE [DKULKY] 40-1041
FAILURE CODE [DLM5KA] 40-1042
FAILURE CODE [DLM5MB] 40-1044
FAILURE CODE [DR10KA] 40-1046
FAILURE CODE [DR12KA] 40-1049
FAILURE CODE [DR20KA] 40-1051
FAILURE CODE [DR21KX] 40-1053
FAILURE CODE [DR30KA] 40-1055
FAILURE CODE [DR40KA] 40-1057
FAILURE CODE [DUMBKA] (MACHINE WITH KOMTRAX TERMINAL) 40-1059
FAILURE CODE [DUMBKA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1062
FAILURE CODE [DUMBKB] (MACHINE WITH KOMTRAX TERMINAL) 40-1065
FAILURE CODE [DUMBKB] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1067
FAILURE CODE [DV20KB] 40-1069
FAILURE CODE [DW43KA] 40-1071
FAILURE CODE [DW43KB] 40-1073
FAILURE CODE [DW43KY] 40-1074
FAILURE CODE [DW45KA] 40-1075
FAILURE CODE [DW45KB] 40-1078
FAILURE CODE [DW45KK] 40-1081
FAILURE CODE [DW45KY] 40-1083
FAILURE CODE [DW4CKY] 40-1085
FAILURE CODE [DW91KA] 40-1086
FAILURE CODE [DW91KB] 40-1088
FAILURE CODE [DW91KY] 40-1089
FAILURE CODE [DWA2KA] 40-1090
FAILURE CODE [DWA2KB] 40-1092
FAILURE CODE [DWA2KY] 40-1093
FAILURE CODE [DWK0KA] 40-1094
FAILURE CODE [DWK0KB] 40-1096
FAILURE CODE [DWK0KY] 40-1098
FAILURE CODE [DWK2KA] 40-1099
FAILURE CODE [DWK2KB] 40-1101
FAILURE CODE [DWK2KY] 40-1103
FAILURE CODE [DWPUKA] 40-1104
FAILURE CODE [DWPUKB] 40-1106
FAILURE CODE [DWPUKY] 40-1108
FAILURE CODE [DWN5KA] 40-1110
FAILURE CODE [DWN5KB] 40-1113
FAILURE CODE [DWN5KY] 40-1115
FAILURE CODE [DXA8KA] 40-1116
FAILURE CODE [DXA8KB] 40-1119
FAILURE CODE [DXA9KA] 40-1121
FAILURE CODE [DXA9KB] 40-1124
FAILURE CODE [DXE0KA] 40-1126
FAILURE CODE [DXE0KB] 40-1128
FAILURE CODE [DXE4KA] 40-1129
INDEX 00 INDEX AND FOREWORD
00-12 HB365LC-3
FAILURE CODE [DXE4KB] 40-1131
FAILURE CODE [DXE4KY] 40-1132
FAILURE CODE [DXE5KA] 40-1133
FAILURE CODE [DXE5KB] 40-1135
FAILURE CODE [DXE6KA] 40-1137
FAILURE CODE [DXE6KB] 40-1139
FAILURE CODE [DXEKKA] 40-1141
FAILURE CODE [DXEKKB] 40-1143
FAILURE CODE [DXEKKY] 40-1145
FAILURE CODE [DXELKA] 40-1147
FAILURE CODE [DXELKB] 40-1149
FAILURE CODE [DXELKY] 40-1151
FAILURE CODE [DY20KA] 40-1153
FAILURE CODE [DY20MA] 40-1155
FAILURE CODE [DY2CKB] 40-1157
FAILURE CODE [DY2DKB] 40-1159
FAILURE CODE [DY2EKB] 40-1161
FAILURE CODE [F313KA] 40-1163
FAILURE CODE [F313KB] 40-1165
FAILURE CODE [F318KB] 40-1168
FAILURE CODE [F318KY] 40-1171
FAILURE CODE [GA00NS] 40-1173
FAILURE CODE [GA01KA] 40-1174
FAILURE CODE [GA02KZ] 40-1176
FAILURE CODE [GA04KG] 40-1179
FAILURE CODE [GA05KG] 40-1182
FAILURE CODE [GA05KP] 40-1185
FAILURE CODE [GA06KZ] 40-1189
FAILURE CODE [GA08KG] 40-1190
FAILURE CODE [GA09KG] 40-1198
FAILURE CODE [GA09KP] 40-1206
FAILURE CODE [GA0AKZ] 40-1207
FAILURE CODE [GA0BKZ] 40-1208
FAILURE CODE [GA10MA] (MACHINE WITH KOMTRAX TERMINAL) 40-1215
FAILURE CODE [GA10MA] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1221
FAILURE CODE [GA10MC] 40-1227
FAILURE CODE [GA12NK] 40-1228
FAILURE CODE [GA13KP] 40-1234
FAILURE CODE [GA13KY] 40-1236
FAILURE CODE [GA15KZ] 40-1238
FAILURE CODE [GA17KR] 40-1246
FAILURE CODE [GA17MB] 40-1247
FAILURE CODE [GA18MC] 40-1248
FAILURE CODE [GA19KR] 40-1253
FAILURE CODE [GA19KT] 40-1254
FAILURE CODE [GA1BMA] 40-1255
FAILURE CODE [GA1FKR] 40-1257
FAILURE CODE [GA1FMA] 40-1258
FAILURE CODE [GA1GKR] 40-1261
FAILURE CODE [GA1GKT] 40-1262
FAILURE CODE [GA1GMB] 40-1263
FAILURE CODE [GA1HKZ] 40-1264
FAILURE CODE [GA1JKZ] 40-1265
FAILURE CODE [GA1KKZ] 40-1266
FAILURE CODE [GA1LKZ] 40-1267
FAILURE CODE [GA1MKZ] 40-1268
FAILURE CODE [GA1NNS] 40-1269
FAILURE CODE [GA1SFS] 40-1270
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-13
FAILURE CODE [GA1SMC] 40-1271
FAILURE CODE [GA1TKP] 40-1272
FAILURE CODE [GA1TNS] 40-1276
FAILURE CODE [GA1UKZ] 40-1279
FAILURE CODE [GA1VFS] 40-1282
FAILURE CODE [GA1VMC] 40-1283
FAILURE CODE [GA1XKZ] 40-1284
FAILURE CODE [GA1YNS] 40-1285
FAILURE CODE [GA1ZKZ] 40-1286
FAILURE CODE [GA1ZNS] 40-1287
FAILURE CODE [GA22NS] 40-1288
FAILURE CODE [GA23KZ] 40-1289
FAILURE CODE [GA24KZ] 40-1290
FAILURE CODE [GA25MA] 40-1291
FAILURE CODE [GA25NS] 40-1295
FAILURE CODE [GA26MA] 40-1296
FAILURE CODE [GA26NS] 40-1300
FAILURE CODE [GA27KZ] 40-1301
FAILURE CODE [GA2QKR] (MACHINE WITH KOMTRAX TERMINAL) 40-1302
FAILURE CODE [GA2QKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1309
FAILURE CODE [GA2RKR] (MACHINE WITH KOMTRAX TERMINAL) 40-1316
FAILURE CODE [GA2RKR] (MACHINE WITH GATEWAY FUNCTION CONTROLLER) 40-1321
FAILURE CODE [GA32KK] 40-1326
FAILURE CODE [GA60MC] 40-1328
FAILURE CODE [GA60N1] 40-1330
FAILURE CODE [GA61KZ] 40-1332
FAILURE CODE [GA61NS] 40-1334
FAILURE CODE [GA62KY] 40-1335
FAILURE CODE [GA62KZ] 40-1340
FAILURE CODE [GA62MA] 40-1344
FAILURE CODE [GA63KY] 40-1345
FAILURE CODE [GA63KZ] 40-1350
FAILURE CODE [GA63MA] 40-1354
FAILURE CODE [GA64KY] 40-1355
FAILURE CODE [GA64KZ] 40-1360
FAILURE CODE [GA64MA] 40-1364
FAILURE CODE [GA70KB] 40-1365
FAILURE CODE [GA70MD] 40-1368
FAILURE CODE [GA70N1] 40-1370
FAILURE CODE [GA70NS] 40-1371
FAILURE CODE [GA71KZ] 40-1372
FAILURE CODE [GA72MA] 40-1374
FAILURE CODE [GA72MC] 40-1376
FAILURE CODE [GA81KZ] 40-1378
FAILURE CODE [GAA0KB] 40-1381
FAILURE CODE [GAA2KB] 40-1383
FAILURE CODE [GAA6KP] 40-1385
FAILURE CODE [GAA6KY] 40-1387
FAILURE CODE [GACA00] 40-1389
FAILURE CODE [GACK00] 40-1390
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E-MODE) 40-1392
E-1 ENGINE DOES NOT START (ENGINE DOES NOT CRANK) 40-1392
E-2 MANUAL PREHEATING SYSTEM DOES NOT WORK 40-1398
E-3 AUTOMATIC PREHEATING SYSTEM DOES NOT WORK 40-1401
E-4 WHILE PREHEATING IS WORKING, PREHEATING MONITOR DOES NOT LIGHT UP 40-1403
E-5 WHEN STARTING SWITCH IS TURNED TO ON POSITION, MACHINE MONITOR DISPLAYS
NOTHING 40-1405
INDEX 00 INDEX AND FOREWORD
00-14 HB365LC-3
E-6 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), ENGINE
OIL LEVEL MONITOR LIGHTS UP IN YELLOW 40-1408
E-7 WHILE STARTING SWITCH IS TURNED TO ON POSITION (WITH ENGINE STOPPED), RADIATOR
COOLANT LEVEL MONITOR LIGHTS UP IN YELLOW 40-1409
E-8 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1410
E-9 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN WHITE WHILE ENGINE IS RUNNING
40-1411
E-10 AIR CLEANER CLOGGING MONITOR LIGHTS UP IN YELLOW WHILE ENGINE IS RUNNING
40-1412
E-11 CHARGE LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1413
E-12 FUEL LEVEL MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1414
E-13 WATER SEPARATOR MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1415
E-14 ENGINE COOLANT TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1416
E-15 ENGINE OIL PRESSURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING 40-1417
E-16 HYDRAULIC OIL TEMPERATURE MONITOR LIGHTS UP IN RED WHILE ENGINE IS RUNNING
40-1418
E-17 FUEL GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR MAXIMUM 40-1419
E-18 DISPLAY OF FUEL GAUGE DIFFERS FROM ACTUAL FUEL LEVEL 40-1421
E-19 ENGINE COOLANT TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM
OR MAXIMUM 40-1422
E-20 DISPLAY OF ENGINE COOLANT TEMPERATURE GAUGE DIFFERS FROM ACTUAL COOLANT
TEMPERATURE 40-1423
E-21 HYDRAULIC OIL TEMPERATURE GAUGE DISPLAY DOES NOT MOVE FROM MINIMUM OR
MAXIMUM 40-1424
E-22 DISPLAY OF HYDRAULIC OIL TEMPERATURE GAUGE DIFFERS FROM ACTUAL OIL TEMPERATURE
40-1426
E-23 MONITOR TEMPERATURE GAUGE OF HYBRID SYSTEMS DOES NOT INDICATE CORRECT
TEMPERATURE 40-1427
E-24 SOME AREAS OF MACHINE MONITOR SCREEN ARE NOT DISPLAYED 40-1429
E-25 FUNCTION SWITCH DOES NOT OPERATE 40-1430
E-26 AUTOMATIC WARM-UP SYSTEM DOES NOT WORK (IN COLD WEATHER) 40-1431
E-27 WHEN AUTO-DECELERATOR SWITCH IS OPERATED, AUTO-DECELERATOR MONITOR
DOES NOT LIGHT UP OR DOES NOT GO OFF 40-1432
E-28 AUTO-DECELERATOR IS NOT OPERATED OR CANCELED WITH LEVER 40-1433
E-29 WHEN WORKING MODE SWITCH IS OPERATED, WORKING MODE SELECTION SCREEN IS
NOT DISPLAYED 40-1434
E-30 WHEN WORKING MODE IS CHANGED, SETTING OF ENGINE AND HYDRAULIC PUMP IS
NOT CHANGED 40-1435
E-31 WHEN TRAVEL SPEED SWITCH IS OPERATED, TRAVEL SPEED MONITOR DOES NOT
CHANGE 40-1436
E-32 WHEN TRAVEL SPEED SELECTION IS CHANGED, ACTUAL TRAVEL SPEED DOES NOT
CHANGE 40-1437
E-33 ALARM BUZZER CANNOT BE CANCELED 40-1438
E-34 SERVICE METER IS NOT DISPLAYED, WHILE STARTING SWITCH IS IN OFF POSITION
40-1439
E-35 SERVICE MODE CANNOT BE SELECTED 40-1440
E-36 ALL OF WORK EQUIPMENTS, SWING, AND TRAVEL MECHANISM DO NOT MOVE 40-1441
E-37 ALL OF WORK EQUIPMENT, SWING, AND TRAVEL MECHANISM DO NOT LOCK 40-1443
E-38 WHEN SWING BRAKE CANCEL SWITCH IS SET TO CANCEL POSITION, MACHINE CANNOT
SWING 40-1444
E-39 WHEN SWING BRAKE CANCEL SWITCH IS SET TO NORMAL POSITION, SWING HOLDING
BRAKE DOES NOT OPERATE 40-1447
E-40 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE PROPERLY, OR INDICATOR
NOT DISPLAYED ON MONITOR 40-1449
E-41 ONE-TOUCH POWER MAXIMIZING FUNCTION IS NOT CANCELLED 40-1451
E-42 ALARM DOES NOT SOUND DURING TRAVEL 40-1452
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-15
E-43 ALARM DOES NOT STOP SOUNDING WHILE MACHINE IS STOPPED 40-1454
E-44 HORN DOES NOT SOUND 40-1455
E-45 HORN DOES NOT STOP SOUNDING 40-1458
E-46 WHEN WIPER SWITCH IS OPERATED, WIPER MONITOR DOES NOT LIGHT UP OR GO OFF
40-1460
E-47 WHEN WIPER SWITCH IS OPERATED, WINDSHIELD WIPER DOES NOT OPERATE 40-1461
E-48 WHEN WINDOW WASHER SWITCH IS OPERATED, WINDOW WASHER DOES NOT OPERATE
40-1463
E-49 BOOM RAISE INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1464
E-50 BOOM LOWER INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1465
E-51 ARM OUT INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1466
E-52 ARM IN INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION 40-1467
E-53 BUCKET DUMP INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1468
E-54 BUCKET CURL INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1469
E-55 SWING INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION 40-1470
E-56 TRAVEL INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION40-1471
E-57 SERVICE INDICATOR IS NOT DISPLAYED PROPERLY WITH MONITORING FUNCTION
40-1472
E-58 ATTACHMENT HYDRAULIC CIRCUIT CANNOT BE CHANGED 40-1474
E-59 KOMTRAX SYSTEM DOES NOT OPERATE NORMALLY 40-1475
E-60 MACHINE PUSH-UP FUNCTION CANNOT BE CANCELED 40-1476
E-61 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE 40-1478
TROUBLESHOOTING FOR HYDRAULIC AND MECHANICAL SYSTEMS (H MODE) 40-1479
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (H MODE) 40-1479
FAILURE MODE AND CAUSE TABLE 40-1480
H-1 ALL WORK EQUIPMENTS OR TRAVEL DOES NOT OPERATE 40-1491
H-2 ALL WORK EQUIPMENT AND TRAVEL SPEED OR POWER IS LOW 40-1492
H-3 FINE CONTROL PERFORMANCE OR RESPONSE IS POOR 40-1494
H-4 UNUSUAL NOISE IS HEARD FROM AROUND HYDRAULIC PUMP 40-1495
H-5 ENGINE SPEED DROPS LARGELY OR ENGINE STOPS 40-1496
H-6 SPEED OR POWER OF BOOM IS LOW 40-1498
H-7 ARM SPEED OR POWER IS LOW 40-1504
H-8 BUCKET SPEED OR POWER IS LOW 40-1509
H-9 WORK EQUIPMENT DOES NOT MOVE IN SINGLE OPERATION 40-1513
H-10 HYDRAULIC DRIFT OF BOOM IS LARGE 40-1514
H-11 HYDRAULIC DRIFT OF ARM IS LARGE 40-1516
H-12 HYDRAULIC DRIFT OF BUCKET IS LARGE 40-1518
H-13 WHEN SINGLE WORK EQUIPMENT IS RELIEVED HYDRAULICALLY, OTHER WORK EQUIPMENT
MOVES 40-1519
H-14 TIME LAG OF WORK EQUIPMENT IS LARGE 40-1520
H-15 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT OPERATE 40-1521
H-16 MACHINE PUSH-UP FUNCTION DOES NOT OPERATE 40-1522
H-17 ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1523
H-18 OIL FLOW IN ATTACHMENT CIRCUIT CANNOT BE CHANGED 40-1524
H-19 IN COMBINED OPERATION OF WORK EQUIPMENT, EQUIPMENT HAVING HEAVIER LOAD
MOVES SLOWER 40-1525
H-20 MACHINE DOES NOT TRAVEL STRAIGHT 40-1526
H-21 MACHINE IS NOT STEERED WELL OR STEERING POWER IS LOW 40-1528
H-22 TRAVEL SPEED IS LOW 40-1531
H-23 ONE OF TRACKS DOES NOT RUN 40-1533
H-24 TRAVEL SPEED DOES NOT CHANGE, OR TRAVEL SPEED IS TOO SLOW OR FAST 40-1535
H-25 FAN SPEED IS ABNORMAL (TOO HIGH OR LOW, OR STATIONARY) 40-1536
H-26 UNUSUAL NOISE IS HEARD FROM AROUND FAN 40-1537
INDEX 00 INDEX AND FOREWORD
00-16 HB365LC-3
TROUBLESHOOTING OF ENGINE (S-MODE) 40-1538
INFORMATION MENTIONED IN TROUBLESHOOTING TABLE (S MODE) 40-1538
S-1 ENGINE DOES NOT CRANK WHEN STARTING SWITCH IS TURNED TO START POSITION
40-1539
S-2 ENGINE CRANKS BUT NO EXHAUST GAS COMES OUT 40-1540
S-3 FUEL IS BEING INJECTED BUT ENGINE DOES NOT START (MISFIRING: ENGINE CRANKS
BUT DOES NOT START) 40-1541
S-4 ENGINE STARTABILITY IS POOR 40-1543
S-5 ENGINE DOES NOT PICK UP SMOOTHLY 40-1545
S-6 ENGINE STOPS DURING OPERATION 40-1547
S-7 ENGINE RUNS ROUGH OR IS UNSTABLE 40-1549
S-8 ENGINE LACKS POWER 40-1550
S-9 KDPF GETS CLOGGED IN A SHORT TIME 40-1552
S-10 ENGINE OIL CONSUMPTION IS EXCESSIVE 40-1554
S-11 OIL BECOMES CONTAMINATED QUICKLY 40-1555
S-12 FUEL CONSUMPTION IS EXCESSIVE 40-1556
S-13 OIL IS IN COOLANT (OR COOLANT SPURTS BACK OR COOLANT LEVEL GOES DOWN)
40-1557
S-14 OIL PRESSURE DROPS 40-1558
S-15 FUEL MIXES INTO ENGINE OIL 40-1560
S-16 WATER MIXES INTO ENGINE OIL (MILKY) 40-1561
S-17 COOLANT TEMPERATURE RISES TOO HIGH (OVERHEATING) 40-1562
S-18 UNUSUAL NOISE IS HEARD 40-1563
S-19 VIBRATION IS EXCESSIVE 40-1564
S-20 AIR CANNOT BE BLED FROM FUEL CIRCUIT 40-1565
S-21 ACTIVE REGENERATION IS EXECUTED FREQUENTLY 40-1566
S-22 ACTIVE REGENERATION TAKES TIME 40-1568
S-23 WHITE SMOKE IS EXHAUSTED DURING ACTIVE REGENERATION 40-1569
S-24 AdBlue/DEF CONSUMPTION IS EXCESSIVE 40-1570
S-25 THERE IS UNUSUAL SMELL (IRRITATING ODOR) 40-1572
S-26 FOREIGN MATERIALS ENTER AdBlue/DEF (AdBlue/DEF INCREASES) 40-1573
TROUBLESHOOTING FOR HYBRID SYSTEMS (Y MODE) 40-1574
PRECAUTIONS FOR USING HYBRID SYSTEMS 40-1574
Y-1 HYBRID MONITOR DOES NOT GO OUT 40-1575
Y-2 UPPER STRUCTURE DOES NOT SWING BOTH TO THE RIGHT AND LEFT 40-1577
Y-3 UPPER STRUCTURE SWINGS ONLY TO THE RIGHT OR LEFT 40-1578
Y-4 SWING ACCELERATION PERFORMANCE IS POOR OR SWING SPEED IS LOW IN BOTH DIRECTIONS
(RIGHT AND LEFT) 40-1579
Y-5 SWING ACCELERATION PERFORMANCE IS POOR OR SWING SPEED IS LOW IN ONLY ONE
DIRECTION 40-1580
Y-6 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (BOTH RIGHT
AND LEFT) 40-1581
Y-7 UPPER STRUCTURE OVERRUNS EXCESSIVELY WHEN IT STOPS SWINGING (EITHER
RIGHT OR LEFT) 40-1582
Y-8 SHOCK IS LARGE WHEN UPPER STRUCTURE STOPS SWINGING 40-1583
Y-9 LARGE UNUSUAL NOISE IS HEARD WHEN UPPER STRUCTURE STOPS SWINGING 40-1584
Y-10 SWING DRIFT ON A SLOPE IS LARGE (WHILE PARKING BRAKE IS APPLIED) 40-1585
Y-11 SWING DRIFT ON A SLOPE IS LARGE (WHILE PARKING BRAKE IS RELEASED) 40-1586
Y-12 ELECTRIC SWING MOTOR TEMPERATURE INCREASES ABNORMALLY 40-1587
Y-13 MOTOR-GENERATOR TEMPERATURE INCREASES ABNORMALLY 40-1590
Y-14 INVERTER TEMPERATURE INCREASES ABNORMALLY 40-1592
Y-15 CAPACITOR TEMPERATURE INCREASES ABNORMALLY 40-1594
50 DISASSEMBLY AND ASSEMBLY 50-1
CONTENTS 50-2
ABBREVIATION LIST 50-7
RELATED INFORMATION ON DISASSEMBLY AND ASSEMBLY 50-13
HOW TO READ THIS MANUAL 50-13
COATING MATERIALS LIST 50-15
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-17
SPECIAL TOOLS LIST 50-19
SKETCHES OF SPECIAL TOOLS 50-38
ENGINE AND COOLING SYSTEM 50-46
REMOVE AND INSTALL SUPPLY PUMP ASSEMBLY 50-46
REMOVE AND INSTALL INJECTOR ASSEMBLY 50-58
REMOVE AND INSTALL CYLINDER HEAD ASSEMBLY 50-76
REMOVE AND INSTALL EGR VALVE ASSEMBLY 50-102
REMOVE AND INSTALL EGR COOLER ASSEMBLY 50-105
REMOVE AND INSTALL STARTER ASSEMBLY 50-108
REMOVE AND INSTALL ALTERNATOR BELT 50-110
REMOVE AND INSTALL RADIATOR ASSEMBLY 50-116
REMOVE AND INSTALL HYDRAULIC OIL COOLER ASSEMBLY 50-122
REMOVE AND INSTALL AFTERCOOLER ASSEMBLY 50-129
REMOVE AND INSTALL FAN CLUTCH ASSEMBLY 50-133
REMOVE AND INSTALL FAN 50-140
REMOVE AND INSTALL ENGINE, MOTOR-GENERATOR, AND MAIN PUMP ASSEMBLY 50-141
REMOVE AND INSTALL ENGINE FRONT OIL SEAL 50-163
REMOVE AND INSTALL ENGINE REAR OIL SEAL 50-167
REMOVE AND INSTALL ENGINE HOOD ASSEMBLY 50-176
REMOVE AND INSTALL BELLOWS PIPE ASSEMBLY 50-181
REMOVE AND INSTALL FUEL TANK ASSEMBLY 50-186
REMOVE AND INSTALL AdBlue/DEF TANK ASSEMBLY 50-192
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR FLANGE ASSEMBLY 50-203
REMOVE AND INSTALL AdBlue/DEF TANK SENSOR 50-214
REMOVE AND INSTALL AdBlue/DEF TANK STRAINER 50-221
REMOVE AND INSTALL AdBlue/DEF TANK FILLER PORT FILTER 50-222
REMOVE AND INSTALL KDPF ASSEMBLY 50-227
DISASSEMBLE AND ASSEMBLE OF KDPF ASSEMBLY 50-233
REMOVE AND INSTALL SCR ASSEMBLY 50-242
REMOVE AND INSTALL KDPF, SCR ASSEMBLY 50-248
REMOVE AND INSTALL KDPF, SCR ASSEMBLY BRACKET 50-260
REMOVE AND INSTALL KCCV ASSEMBLY 50-267
REMOVE AND INSTALL AdBlue/DEF MIXING TUBE 50-270
REMOVE AND INSTALL AdBlue/DEF INJECTOR 50-278
REMOVE AND INSTALL AdBlue/DEF PUMP 50-285
REMOVE AND INSTALL AdBlue/DEF HOSE 50-291
REMOVE AND INSTALL AIR CLEANER ASSEMBLY 50-306
REMOVE AND INSTALL AIR CONDITIONER COMPRESSOR ASSEMBLY 50-311
REMOVE AND INSTALL AIR CONDITIONER CONDENSER ASSEMBLY 50-314
HYBRID SYSTEM 50-318
REMOVE AND INSTALL HYBRID RADIATOR ASSEMBLY 50-318
REMOVE AND INSTALL HYBRID WATER PUMP ASSEMBLY 50-322
REMOVE AND INSTALL INVERTER ASSEMBLY 50-327
REMOVE AND INSTALL INVERTER AND CAPACITOR ASSEMBLY 50-336
REMOVE AND INSTALL MOTOR-GENERATOR AND HOUSING ASSEMBLY 50-346
REMOVE AND INSTALL ELECTRIC SWING MOTOR 50-356
POWER TRAIN 50-366
REMOVE AND INSTALL TRAVEL MOTOR AND FINAL DRIVE ASSEMBLY 50-366
DISASSEMBLE AND ASSEMBLE FINAL DRIVE ASSEMBLY 50-369
REMOVE AND INSTALL ELECTRIC SWING MOTOR AND SWING MACHINERY ASSEMBLY 50-382
DISASSEMBLE AND ASSEMBLE SWING MACHINERY ASSEMBLY 50-391
REMOVE AND INSTALL SWING CIRCLE ASSEMBLY 50-411
UNDERCARRIAGE AND FRAME 50-413
SEPARATION AND CONNECTION OF TRACK ASSEMBLY 50-413
REMOVE AND INSTALL SPROCKET 50-418
REMOVE AND INSTALL IDLER AND IDLER CUSHION ASSEMBLY 50-420
DISASSEMBLE AND ASSEMBLE IDLER ASSEMBLY 50-422
DISASSEMBLE AND ASSEMBLE OF IDLER CUSHION ASSEMBLY 50-427
INDEX 00 INDEX AND FOREWORD
00-18 HB365LC-3
DISASSEMBLE AND ASSEMBLE TRACK ROLLER ASSEMBLY 50-430
DISASSEMBLEAND ASSEMBLE CARRIER ROLLER ASSEMBLY 50-434
REMOVE AND INSTALL REVOLVING FRAME ASSEMBLY 50-439
REMOVE AND INSTALL COUNTERWEIGHT ASSEMBLY 50-444
HYDRAULIC SYSTEM 50-448
REMOVE AND INSTALL CENTER SWIVEL JOINT ASSEMBLY 50-448
DISASSEMBLE AND ASSEMBLE CENTER SWIVEL JOINT ASSEMBLY 50-453
REMOVE AND INSTALL HYDRAULIC TANK ASSEMBLY 50-456
REMOVE AND INSTALL MAIN PUMP ASSEMBLY 50-463
REMOVE AND INSTALL CONTROL VALVE ASSEMBLY 50-469
DISASSEMBLE AND ASSEMBLE CONTROL VALVE ASSEMBLY 50-483
REMOVE AND INSTALL ATT BYPASS SOLENOID 50-490
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT PPC VALVE ASSEMBLY 50-495
DISASSEMBLE AND ASSEMBLE TRAVEL PPC VALVE ASSEMBLY 50-498
WORK EQUIPMENT 50-501
REMOVE AND INSTALL BUCKET ASSEMBLY 50-501
REMOVE AND INSTALL ARM ASSEMBLY 50-503
REMOVE AND INSTALL WORK EQUIPMENT ASSEMBLY 50-506
DISASSEMBLE AND ASSEMBLE WORK EQUIPMENT CYLINDER ASSEMBLY 50-511
CAB AND ITS ATTACHMENTS 50-521
REMOVE AND INSTALL OPERATOR’S CAB ASSEMBLY 50-521
REMOVE AND INSTALL OPERATOR CAB GLASS (ADHERED GLASS) 50-536
REMOVE AND INSTALL FRONT WINDOW ASSEMBLY 50-548
REMOVE AND INSTALL FLOOR FRAME ASSEMBLY 50-557
REMOVE AND INSTALL AIR CONDITIONER UNIT ASSEMBLY 50-567
REMOVE AND INSTALL OPERATOR’S SEAT 50-578
REMOVE AND INSTALL SEAT BELT 50-583
REMOVE AND INSTALL FRONT WIPER ASSEMBLY 50-585
ELECTRICAL SYSTEM 50-599
REMOVE AND INSTALL ENGINE CONTROLLER ASSEMBLY 50-599
REMOVE AND INSTALL PUMP CONTROLLER ASSEMBLY 50-605
REMOVE AND INSTALL KomVision CONTROLLER ASSEMBLY 50-611
REMOVE AND INSTALL MACHINE MONITOR ASSEMBLY 50-613
REMOVE AND INSTALL PUMP SWASH PLATE SENSOR 50-619
REMOVE AND INSTALL MASS AIR FLOW AND TEMPERATURE SENSOR 50-621
REMOVE AND INSTALL KCCV CRANKCASE PRESSURE SENSOR 50-624
REMOVE AND INSTALL SCR TEMPERATURE SENSOR 50-626
REMOVE AND INSTALL KomVision CAMERA 50-629
REMOVE AND INSTALL KOMTRAX TERMINAL ASSEMBLY 50-632
REMOVE AND INSTALL GATEWAY FUNCTION CONTROLLER ASSEMBLY 50-635
REMOVE AND INSTALL COMMUNICATION TERMINAL WIRING HARNESS 50-645
REMOVE AND INSTALL COMMUNICATION TERMINAL 50-662
60 MAINTENANCE STANDARD 60-1
CONTENTS 60-2
ABBREVIATION LIST 60-3
ENGINE AND COOLING SYSTEM 60-9
MAINTENANCE STANDARD OF ENGINE MOUNT 60-9
MAINTENANCE STANDARD OF COOLING SYSTEM 60-11
POWER TRAIN 60-13
MAINTENANCE STANDARD OF SWING CIRCLE 60-13
MAINTENANCE STANDARD OF SWING MACHINERY WITH SWING PARKING BRAKE 60-14
MAINTENANCE STANDARD OF FINAL DRIVE 60-16
MAINTENANCE STANDARD OF SPROCKET 60-18
MAINTENANCE STANDARD OF SPROCKET TOOTH PROFILE FULL-SCALE DRAWING 60-19
UNDERCARRIAGE AND FRAME 60-21
MAINTENANCE STANDARD OF TRACK FRAME AND IDLER CUSHION 60-21
MAINTENANCE STANDARD OF IDLER 60-23
MAINTENANCE STANDARD OF TRACK ROLLER 60-25
00 INDEX AND FOREWORD INDEX
HB365LC-3 00-19
MAINTENANCE STANDARD OF CARRIER ROLLER 60-27
MAINTENANCE STANDARD OF TRACK SHOE 60-28
MAINTENANCE STANDARD OF TRIPLE SHOE 60-31
HYDRAULIC SYSTEM 60-32
MAINTENANCE STANDARD OF HYDRAULIC TANK 60-32
MAINTENANCE STANDARD OF MAIN PUMP 60-33
MAINTENANCE STANDARD OF TRAVEL MOTOR 60-37
MAINTENANCE STANDARD OF CONTROL VALVE 60-40
MAINTENANCE STANDARD OF ANTI-DROP VALVE FOR BOOM 60-52
MAINTENANCE STANDARD OF ANTI-DROP VALVE FOR ARM 60-54
MAINTENANCE STANDARD OF WORK EQUIPMENT AND SWING PPC VALVE 60-56
MAINTENANCE STANDARD OF TRAVEL PPC VALVE 60-59
MAINTENANCE STANDARD OF 1ST-LINE ATTACHMENT PPC VALVE (WITH EPC VALVE) 60-62
MAINTENANCE STANDARD OF 2ND-LINE ATTACHMENT PPC VALVE 60-65
MAINTENANCE STANDARD OF SOLENOID VALVE 60-67
MAINTENANCE STANDARD OF ATTACHMENT CIRCUIT SELECTOR VALVE 60-68
MAINTENANCE STANDARD OF CENTER SWIVEL JOINT 60-69
WORK EQUIPMENT 60-70
MAINTENANCE STANDARD OF WORK EQUIPMENT LINKAGE 60-70
MAINTENANCE STANDARD OF BOOM CYLINDER 60-79
MAINTENANCE STANDARD OF ARM CYLINDER 60-80
MAINTENANCE STANDARD OF BUCKET CYLINDER 60-81
80 APPENDIX 80-1
CONTENTS 80-2
ABBREVIATION LIST 80-4
AIR CONDITIONER SYSTEM 80-10
PRECAUTIONS FOR REFRIGERANT 80-10
AIR CONDITIONER COMPONENT 80-11
SPECIFICATIONS OF AIR CONDITIONER 80-13
CONFIGURATION AND FUNCTION OF REFRIGERATION CYCLE 80-14
OUTLINE OF REFRIGERATION CYCLE 80-15
COMPONENT PARTS OF AIR CONDITIONER SYSTEM 80-17
AIR CONDITIONER UNIT 80-17
COMPONENT PARTS OF AIR CONDITIONER UNIT 80-21
AIR CONDITIONER CONTROLLER 80-25
COMPRESSOR 80-26
CONDENSER 80-27
RECEIVER DRIER 80-28
SENSORS FOR AIR CONDITIONER SYSTEM 80-29
EXPLANATION OF PROCEDURE FOR TESTING AND TROUBLESHOOTING OF AIR CONDITIONER
80-31
CIRCUIT DIAGRAM AND ARRANGEMENT OF CONNECTOR PINS FOR AIR CONDITIONER 80-33
AIR CONDITIONER SYSTEM DIAGRAM 80-35
INPUT AND OUTPUT SIGNALS OF AIR CONDITIONER CONTROLLER 80-36
INSTALLATION LOCATIONS OF AIR CONDITIONER PARTS AND ARRANGEMENT OF CONNECTORS
80-38
TESTING AIR LEAKAGE (DUCT) 80-42
METHOD FOR TESTING AIR LEAKAGE (DUCT) 80-42
TESTING AIR CONDITIONER USING SELF-DIAGNOSIS FUNCTION 80-44
HOW TO OPEN THE ELECTRICAL SYSTEM ABNORMALITY RECORD SCREEN IN SERVICE MODE
OF THE MACHINE MONITOR 80-45
TEST VENT (MODE) CHANGEOVER 80-46
METHOD FOR TESTING VENT (MODE) CHANGEOVER 80-46
TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
METHOD FOR TESTING FRESH/RECIRC AIR CHANGEOVER 80-48
TEST SUNLIGHT SENSOR 80-49
METHOD FOR TESTING SUNLIGHT SENSOR 80-49
TEST (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
INDEX 00 INDEX AND FOREWORD
00-20 HB365LC-3
METHOD FOR TESTING (DUAL) PRESSURE SWITCH FOR REFRIGERANT 80-50
TEST RELAYS 80-51
METHOD FOR TESTING RELAYS 80-51
AIR CONDITIONER TROUBLESHOOTING CHART 1 80-52
AIR CONDITIONER TROUBLESHOOTING CHART 2 80-53
INFORMATION DESCRIBED IN TROUBLESHOOTING TABLE 80-56
FAILURE CODE [879AKA] 80-58
FAILURE CODE [879AKB] 80-59
FAILURE CODE [879BKA] 80-60
FAILURE CODE [879BKB] 80-62
FAILURE CODE [879CKA] 80-64
FAILURE CODE [879CKB] 80-65
FAILURE CODE [879DKZ] 80-66
FAILURE CODE [879EMC] 80-68
FAILURE CODE [879FMC] 80-69
FAILURE CODE [879GKX] 80-70
A-1 TROUBLESHOOTING FOR POWER SUPPLY SYSTEM (AIR CONDITIONER DOES NOT OPERATE)
80-72
A-2 TROUBLESHOOTING FOR COMPRESSOR AND REFRIGERANT SYSTEM (AIR IS NOT COOLED)
80-74
A-3 TROUBLESHOOTING FOR BLOWER MOTOR SYSTEM (NO AIR COMES OUT OR AIR FLOW IS
ABNORMAL) 80-77
A-4 TROUBLESHOOTING FOR FRESH/RECIRC AIR CHANGEOVER 80-79
TROUBLESHOOTING USING GAUGE PRESSURE 80-81
CONNECTION OF SERVICE TOOL 80-84
METHOD FOR CONNECTING SERVICE TOOL 80-84
PRECAUTIONS FOR DISCONNECTING AND CONNECTING HOSES AND TUBES IN AIR CONDITIONER
PIPINGS 80-86
HANDLE COMPRESSOR OIL 80-88
90 CIRCUIT DIAGRAMS 90-1
CONTENTS 90-2
ABBREVIATION LIST 90-3
HYDRAULIC CIRCUIT DIAGRAM 90-9
SYMBOLS USED IN HYDRAULIC CIRCUIT DIAGRAM 90-9
HYDRAULIC CIRCUIT DIAGRAM (1/2) 90-13
HYDRAULIC CIRCUIT DIAGRAM (2/2) 90-15
ELECTRICAL CIRCUIT DIAGRAM 90-17
SYMBOLS USED IN ELECTRICAL CIRCUIT DIAGRAM 90-17
ELECTRICAL CIRCUIT DIAGRAM (1/13) 90-21
ELECTRICAL CIRCUIT DIAGRAM (2/13) 90-23
ELECTRICAL CIRCUIT DIAGRAM (3/13) 90-25
ELECTRICAL CIRCUIT DIAGRAM (4/13) 90-27
ELECTRICAL CIRCUIT DIAGRAM (5/13) 90-29
ELECTRICAL CIRCUIT DIAGRAM (6/13) 90-31
ELECTRICAL CIRCUIT DIAGRAM (7/13) 90-33
ELECTRICAL CIRCUIT DIAGRAM (8/13) 90-35
ELECTRICAL CIRCUIT DIAGRAM (9/13) 90-37
ELECTRICAL CIRCUIT DIAGRAM (10/13) 90-39
ELECTRICAL CIRCUIT DIAGRAM (11/13) 90-41
ELECTRICAL CIRCUIT DIAGRAM (12/13) 90-43
ELECTRICAL CIRCUIT DIAGRAM (13/13) 90-45
INDEX 1

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