KOMATSU HB365LC-3E0 HB365NLC-3E0 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01 – PDF DOWNLOAD

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KOMATSU HB365LC-3E0 HB365NLC-3E0 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

KOMATSU HB365LC-3E0 HB365NLC-3E0 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01 – PDF DOWNLOAD

SERIAL NUMBERS
HB365LC-3E0 – K75222 and up
HB365NLC-3E0 – K75222 and up

READ THIS MANUAL:

• This manual gives details of the operation and methods of inspection and maintenance for this machine that
  must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental
  safety rules for the operation and maintenance of machines.
• Read, understand and follow all precautions and warnings in this manual and on the machine before performing
  operation and maintenance. Failure to do so may result in serious injury or death.
  Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used.
• Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions.
  If you perform any operation, inspection, or maintenance under conditions that are not described in this manual,
  understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should
  you or others engage in the prohibited uses or actions described in this manual. It is dangerous to perform improper
  operation and maintenance of the machine. It may cause serious injury or death.

TABLE OF CONTENTS:

KOMATSU HB365LC-3E0 HB365NLC-3E0 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL UENAM01 – PDF DOWNLOAD

FOREWORD 1-1
READ THIS MANUAL 1-2
KOMATSU MACHINE OPERATOR PRIVACY POLICY 1-3
SAFETY INFORMATION 1-6
SAFETY LABELS 1-7
NOISE 1-8
VIBRATION LEVELS 1-9
VIBRATION – OPERATING CONDITION 1-9
GUIDE TO REDUCE VIBRATION LEVELS ON MACHINE 1-9
INTRODUCTION 1-11
MAIN USE OF MACHINE 1-11
DIRECTIONS OF MACHINE1-11
VISIBILITY FROM OPERATOR’S SEAT 1-11
OUTLINE OF HYBRID SYSTEM 1-13
CONFIGURATION OF HYBRID SYSTEM 1-13
LOW FUEL CONSUMPTION BY HYBRID SYSTEM 1-13
ENGINE TECHNOLOGY TO CONFORM EXHAUST GAS EMISSION 1-14
PRODUCT INFORMATION 1-15
LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO PLATE 1-15
LOCATION OF EU REGULATIONS, ENGINE NUMBER PLATE 1-15
FLUORINATED GREENHOUSE GASES 1-16
SERVICE METER LOCATION 1-16
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR 1-16
SERIAL PLATE 1-17
DECLARATION OF CONFORMITY 1-18
SAFETY 2-1
SAFETY 2-2
SAFETY LABELS 2-4
LOCATION OF SAFETY LABELS 2-5
CONTENTS OF SAFETY LABELS 2-7
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE 2-19
PRECAUTIONS BEFORE STARTING OPERATION 2-19
PREPARATIONS FOR SAFE OPERATION 2-19
PRECAUTIONS TO PREVENT FIRE 2-20
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE 2-22
DO NOT GET CAUGHT IN WORK EQUIPMENT 2-24
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES 2-24
PROTECTION AGAINST FALLING, FLYING OR INTRUDING OBJECTS 2-25
ACTIONS IN THE EVENT OF DAMAGE TO SAFETY STRUCTURES 2-25
UNAUTHORIZED MODIFICATION 2-26
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS 2-26
PRECAUTIONS RELATED TO CAB GLASS 2-26
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING 2-26
PRECAUTIONS FOR OPERATION 2-27
PRECAUTIONS FOR JOBSITE 2-27
START ENGINE 2-29
PRECAUTIONS FOR OPERATION 2-31
PRECAUTIONS FOR TRANSPORTATION 2-37
TOWING AND BEING TOWED 2-38
LIFTING OPERATION BY USING BUCKET WITH HOOK 2-38
PRECAUTIONS FOR MAINTENANCE 2-40
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE 2-40
PRECAUTIONS FOR CHECK AND MAINTENANCE 2-43
PRECAUTIONS FOR DEF 2-50
GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING 2-50
PRECAUTIONS FOR ADDING 2-50
FOREWORD CONTENTS
1-19
PRECAUTIONS FOR STORING 2-50
PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE 2-50
OTHER PRECAUTIONS 2-50
PRECAUTIONS FOR HYBRID SYSTEM 2-51
PRECAUTIONS FOR ELECTROMAGNETIC WAVES 2-51
OPERATION 3-1
GENERAL VIEW 3-2
MACHINE EQUIPMENT NAME 3-2
CAB EQUIPMENT NAMES 3-4
CONTROLS AND GAUGES NAMES 3-5
EXPLANATION OF COMPONENTS 3-8
EXPLANATION OF MACHINE MONITOR EQUIPMENT 3-8
SWITCHES 3-93
CONTROL LEVERS AND PEDALS 3-103
OTHER EQUIPMENT 3-106
MACHINE OPERATIONS AND CONTROLS 3-150
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE 3-150
METHOD FOR STARTING ENGINE 3-186
METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-189
METHOD FOR STOPPING ENGINE 3-199
METHOD FOR STARTING MACHINE (TRAVEL FORWARD AND REVERSE) AND STOPPING MACHINE
3-201
METHOD FOR STEERING MACHINE 3-204
METHOD FOR SWINGING MACHINE 3-206
METHOD FOR OPERATING WORK EQUIPMENT 3-207
HANDLE WORKING MODE 3-208
PROHIBITED OPERATIONS 3-210
PRECAUTIONS FOR OPERATION 3-215
PRECAUTIONS FOR WORKING ON SLOPE 3-217
METHOD FOR ESCAPING FROM MUD 3-218
RECOMMENDED APPLICATIONS 3-219
EFFECTIVE USE OF HYDRAULIC EXCAVATOR 3-220
METHOD FOR REPLACING AND INVERTING BUCKET 3-221
METHOD FOR PARKING MACHINE 3-225
METHOD FOR CHECKING AFTER FINISHING WORK 3-226
LOCK 3-227
HANDLE AIR CONDITIONER 3-234
EXPLANATION OF AIR CONDITIONER EQUIPMENT 3-235
METHOD FOR OPERATING AIR CONDITIONER 3-239
HANDLING RADIO 3-248
EXPLANATION OF RADIO EQUIPMENT 3-248
METHOD FOR CONTROLLING RADIO 3-250
STOW ANTENNA 3-253
SPACE FOR RADIO CASSETTE 3-253
KomVision 3-254
PRECAUTIONS WHEN USING KomVision 3-254
MONITOR DISPLAY 3-254
TRANSPORTATION 3-256
PRECAUTIONS FOR TRANSPORTING MACHINE 3-256
SELECT TRANSPORTATION METHOD 3-256
LOADING AND UNLOADING WITH TRAILER 3-257
METHOD FOR LIFTING MACHINE 3-269
COLD WEATHER OPERATION 3-271
COLD WEATHER OPERATION INFORMATION 3-271
PRECAUTIONS AFTER DAILY WORK COMPLETION IN COLD WEATHER 3-272
AFTER COLD WEATHER SEASON 3-273
PRECAUTIONS FOR LONG-TERM STORAGE 3-274
PREPARATION FOR LONG-TERM STORAGE 3-274
CONTENTS FOREWORD
1-20
MAINTENANCE DURING LONG-TERM STORAGE 3-274
STARTING MACHINE AFTER LONG-TERM STORAGE 3-274
TROUBLES AND ACTIONS 3-276
ACTIONS WHEN RUNNING OUT OF FUEL 3-276
PHENOMENA THAT ARE NOT FAILURES 3-277
PRECAUTIONS FOR TOWING MACHINE 3-278
PRECAUTIONS FOR SEVERE JOB CONDITION 3-279
PRECAUTIONS FOR DISCHARGED BATTERY 3-280
IF TROUBLES ON HYBRID SYSTEM OCCUR 3-283
OTHER TROUBLE 3-286
MAINTENANCE 4-1
PRECAUTIONS FOR MAINTENANCE 4-2
CHECK SERVICE METER READING 4-2
KOMATSU GENUINE REPLACEMENT PARTS 4-2
KOMATSU GENUINE LUBRICANTS 4-2
ALWAYS USE CLEAN WASHER FLUID 4-2
FRESH AND CLEAN LUBRICANTS 4-2
CHECK DRAINED OIL AND USED FILTER 4-2
PRECAUTIONS FOR REFILLING OIL OR FUEL 4-2
PRECAUTIONS FOR ADDING DEF 4-2
WELDING INSTRUCTIONS 4-2
DO NOT DROP THINGS INSIDE MACHINE 4-2
PRECAUTIONS FOR KDPF 4-3
PRECAUTIONS FOR SCR ASSEMBLY 4-3
DUSTY JOBSITES 4-3
AVOID MIXING OIL 4-3
LOCK INSPECTION COVERS 4-3
BLEED AIR FROM HYDRAULIC CIRCUIT 4-3
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES 4-3
CHECKS AFTER INSPECTION AND MAINTENANCE 4-3
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE 4-4
CLOSE ENGINE HOOD SECURELY 4-4
PRECAUTIONS WHEN YOU CLEAN WORK EQUIPMENT CONTROL LEVER 4-4
OUTLINE OF MAINTENANCE 4-5
HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC 4-5
HANDLE ELECTRICAL COMPONENTS 4-9
HANDLING HYBRID COMPONENTS AND HIGH VOLTAGE WIRING 4-10
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS4-11
MAINTENANCE SCHEDULE 4-13
MAINTENANCE SCHEDULE TABLE 4-13
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER 4-14
MAINTENANCE PROCEDURE 4-16
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) 4-16
WHEN REQUIRED 4-16
CHECKS BEFORE STARTING 4-47
EVERY 50 HOURS MAINTENANCE 4-47
EVERY 250 HOURS MAINTENANCE 4-48
EVERY 500 HOURS MAINTENANCE 4-52
EVERY 1000 HOURS MAINTENANCE 4-65
EVERY 2000 HOURS MAINTENANCE 4-73
EVERY 4000 HOURS MAINTENANCE 4-84
EVERY 4500 HOURS MAINTENANCE 4-87
EVERY 5000 HOURS MAINTENANCE 4-87
EVERY 8000 HOURS MAINTENANCE 4-89
EVERY 9000 HOURS MAINTENANCE 4-89
SPECIFICATIONS 5-1
SPECIFICATIONS 5-2
SPECIFICATIONS: HB365LC-3 E0, HB365NLC-3 E0 5-2
FOREWORD CONTENTS
1-21
EXPLANATION OF LIFT CAPACITY CHART (1-PIECE BOOM) 5-3
ATTACHMENTS AND OPTIONS 6-1
PRECAUTIONS FOR USING ATTACHMENT AND OPTIONS 6-2
PRECAUTIONS WHEN SELECTING 6-2
READ THE OPERATION AND MAINTENANCE MANUAL THOROUGHLY 6-2
PRECAUTIONS WHEN REMOVING AND INSTALLING 6-2
PRECAUTIONS WHEN USING 6-2
QUICK COUPLER SYSTEM 6-4
HANDLING QUICK COUPLER 6-4
HANDLE BUCKET WITH HOOK 6-8
PRECAUTIONS FOR OPERATION 6-8
HANDLE MACHINE READY FOR INSTALLATION OF ATTACHMENT 6-9
EXPLANATION OF COMPONENTS ON MACHINE EQUIPPED WITH ATTACHMENT 6-9
METHOD FOR CHANGE-OVER AND CONNECT HYDRAULIC CIRCUIT FOR MACHINE READY
FOR INSTALLATION OF ATTACHMENT 6-14
METHOD FOR REMOVING AND INSTALLING ATTACHMENT 6-16
METHOD FOR OPERATING ATTACHMENT 6-20
LONG-TERM STORAGE 6-26
MAINTENANCE OF ADDITIONAL FILTER FOR BREAKER 6-26
SPECIFICATIONS 6-30
ARM/PIN INFORMATION 6-31
ATTACHMENTS AND OPTIONS 6-32
INSTALL ATTACHMENT 6-32
INSTALL ATTACHMENT 6-33
TRACK SHOES SELECTION 6-34
BUCKET TEETH SELECTION 6-35
RECOMMENDED ATTACHMENT OPERATIONS 6-37
HYDRAULIC BREAKER 6-37
REPLACEMENT PARTS 7-1
PERIODIC REPLACEMENT OF DEFINED LIFE PARTS 7-2
DEFINED LIFE PARTS LIST 7-2
CONSUMABLE PARTS 7-3
CONSUMABLE PARTS 7-3
RECOMMENDED FUEL, COOLANT, AND LUBRICANT 7-5
LUBRICATION CHART 7-6
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 7-7
RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS 7-9
INDEX 8-1
CONTENTS FOREWORD
1-22

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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