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KOMATSU HD200-2 SHOP MANUAL SEBM0567B01 – PDF DOWNLOAD
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Description
KOMATSU HD200-2 SHOP MANUAL SEBM0567B01 – PDF DOWNLOAD
FILE DETAILS:
KOMATSU HD200-2 SHOP MANUAL SEBM0567B01 – PDF DOWNLOAD
Language : English
Pages : 476
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
KOMATSU HD200-2 SHOP MANUAL SEBM0567B01 – PDF DOWNLOAD
COVER................................................................... 1 CONTENTS................................................................ 5 GENERAL................................................................. 16 01 GENERAL INSTRUCTION.............................................. 16 GENERAL INSTRUCTION............................................. 17 GENERAL VIEW................................................ 18 DIMENSION................................................... 20 SPECIFICATIONS.............................................. 22 WEIGHT TABLE................................................ 24 ENGINE.................................................................. 26 11 STRUCTURE AND FUNCTION........................................... 26 STRUCTURE AND FUNCTION.......................................... 27 OPERATION PRINCIPLE OF RETARDER............................ 28 FUNCTION OF RETARDER........................................ 32 STRUCTURE OF SOLENOID VALVE................................. 34 STRUCTURE OF CONTROL VALVE.................................. 34 ADJUSTMENT OF RETARDER...................................... 35 TRAVELING PERFORMANCE CURVE................................. 36 12 TESTING AND ADJUSTING............................................ 37 TESTING AND ADJUSTING........................................... 38 REFERENCE VALUES............................................ 39 TOOLS FOR INSPECTION AND MEASURING.......................... 40 FAN SPEED................................................... 41 INJECTOR AND VALVE CLEARANCE................................ 42 COMPRESSION PRESSURE........................................ 46 BELT TENSION................................................ 47 13 DISASSEMBLY AND ASSEMBLY......................................... 48 DISASSEMBLY AND ASSEMBLY........................................ 49 STATOR...................................................... 50 DISMOUNTING............................................. 50 MOUNTING................................................ 50 ALTERNATOR.................................................. 51 DISMOUNTING............................................. 51 MOUNTING................................................ 51 PT PUMP..................................................... 52 DISMOUNTING............................................. 52 MOUNTING................................................ 52 AIR COMPRESSOR.............................................. 53 DISMOUNTING............................................. 53 MOUNTING................................................ 56 ENGINE OIL COOLER........................................... 60 DISMOUNTING............................................. 60 MOUNTING................................................ 60 WATER PUMP.................................................. 61 DISMOUNTING............................................. 61 MOUNTING................................................ 64 ENGINE OIL PUMP............................................. 67 DISMOUNTING............................................. 67 MOUNTING................................................ 68 TURBOCHARGER................................................ 69 DISMOUNTING............................................. 69 MOUNTING................................................ 69 INJECTOR.................................................... 70 DISMOUNTING............................................. 70 MOUNTING................................................ 73 CYLINDER HEAD............................................... 76 DISMOUNTING............................................. 76 MOUNTING................................................ 83 RADIATOR.................................................... 92 DISMOUNTING............................................. 92 MOUNTING................................................ 95 ENGINE...................................................... 98 DISMOUNTING............................................. 98 MOUNTING................................................107 POWER TRAIN.............................................................118 21 STRUCTURE AND FUNCTION...........................................118 STRUCTURE AND FUNCTION..........................................119 POWER TRAIN DIAGRAM.........................................120 TORQUE CONVERTER............................................122 TORQFLOW TRANSMISSION.......................................127 TRANSMISSION CONTROL........................................130 TRANSMISSION CONTROL VALVE..................................131 HYDRAULIC OIL CIRCUIT.......................................133 PROPELLER SHAFT.............................................141 DIFFERENTIAL................................................142 FINAL DRIVE.................................................143 22 TESTING AND ADJUSTING............................................144 TESTING AND ADJUSTING...........................................145 REFERENCE VALUES............................................146 TORQUE CONVERTER AND TRANSMISSION...........................147 23 DISASSEMBLY AND ASSEMBLY.........................................151 DISASSEMBLY AND ASSEMBLY........................................152 TORQUE CONVERTER............................................153 DISMOUNTING.............................................153 MOUNTING................................................158 DISASSEMBLY.............................................163 ASSEMBLY................................................170 TORQFLOW TRANSMISSION.......................................179 DISMOUNTING.............................................179 MOUNTING................................................183 DISASSEMBLY.............................................188 ASSEMBLY................................................207 TORQUE CONVERTER VALVE......................................229 DISMOUNTING.............................................229 MOUNTING................................................229 DISASSEMBLY.............................................230 ASSEMBLY................................................230 TRANSMISSION CONTROL VALVE..................................231 DISMOUNTING.............................................231 MOUNTING................................................233 DISASSEMBLY.............................................235 ASSEMBLY................................................238 TRANSMISSION PUMP...........................................241 DISMOUNTING.............................................241 MOUNTING................................................241 STEERING PUMP...............................................242 DISMOUNTING.............................................242 MOUNTING................................................242 DIFFERENTIAL................................................243 DISMOUNTING.............................................243 MOUNTING................................................246 DISASSEMBLY.............................................250 ASSEMBLY................................................255 LUBRICATION VALVE...........................................266 DISMOUNTING.............................................266 MOUNTING................................................266 DISASSEMBLY.............................................266 ASSEMBLY................................................266 PARKING BRAKE SHOE..........................................267 DISMOUNTING.............................................267 MOUNTING................................................267 PARKING BRAKE ACTUATOR......................................268 DISMOUNTING.............................................268 MOUNTING................................................268 DISASSEMBLY.............................................269 ASSEMBLY................................................269 24 MAINTENANCE STANDARD.............................................270 MAINTENANCE STANDARD............................................271 TORQUE CONVERTER............................................272 TORQUE CONVERTER VALVE......................................276 TRANSMISSION................................................278 TRANSMISSION SEAL RING......................................280 TRANSMISSION CONTROL VALVE..................................281 DIFFERENTIAL................................................283 FINAL DRIVE.................................................284 STEERING................................................................285 41 STRUCTURE AND FUNCTION...........................................285 STRUCTURE AND FUNCTION.........................................286 FRONT AXLE..................................................287 WHEEL BRAKE.................................................289 PARKING BRAKE...............................................291 FRONT WHEEL.................................................293 REAR WHEEL..................................................294 STEERING SYSTEM.............................................295 STEERING GEAR BOX...........................................296 STEERING BOOSTER............................................298 HYDRAULIC CIRCUIT...........................................300 LEAF SPRING.................................................301 42 TESTING AND ADJUSTING............................................303 TESTING AND ADJUSTING...........................................304 REFERENCE VALUES............................................305 STEERING....................................................306 ADJUSTMENT OF TOE-IN........................................310 BRAKE.......................................................312 43 DISASSEMBLY AND ASSEMBLY.........................................315 DISASSEMBLY AND ASSEMBLY........................................316 STEERING GEAR BOX...........................................317 DISMOUNTING.............................................317 MOUNTING................................................319 DISASSEMBLY.............................................321 ASSEMBLY................................................325 STEERING BOOSTER............................................330 DISMOUNTING.............................................330 MOUNTING................................................330 DISASSEMBLY.............................................331 ASSEMBLY................................................335 FRONT SUSPENSION SPRING.....................................339 DISMOUNTING.............................................339 MOUNTING................................................339 FRONT SUSPENSION SPRING.....................................340 DISMOUNTING.............................................340 REAR SUSPENSION SPRING......................................341 MOUNTING................................................341 FRONT WHEEL.................................................342 DISMOUNTING.............................................342 MOUNTING................................................342 REAR WHEEL..................................................343 DISMOUNTING.............................................343 MOUNTING................................................344 FRONT WHEEL BRAKE...........................................345 DISMOUNTING.............................................345 REAR WHEEL BRAKE............................................355 DISMOUNTING.............................................355 MOUNTING................................................360 44 MAINTENANCE STANDARD.............................................366 MAINTENANCE STANDARD............................................367 FRONT AXLE..................................................368 WHEEL BRAKE.................................................369 PARKING BRAKE...............................................370 WHEEL.......................................................371 STEERING SYSTEM.............................................373 STEERING GEAR BOX...........................................374 STEERING BOOSTER............................................375 AIR SYSTEM..............................................................376 51 STRUCTURE AND FUNCTION...........................................376 STRUCTURE AND FUNCTION..........................................377 AIR SYSTEM..................................................378 BRAKE VALVE.............................................378 FUNCTION................................................379 BRAKE CHAMBER...............................................381 AIR GOVERNOR................................................382 FUNCTION OF AIR GOVERNOR....................................383 2-WAY CONTROL VALVE.........................................384 RELAY VALVE.................................................386 QUICK RELEASE VALVE.........................................388 SAFETY VALVE................................................390 LOW PRESSURE BUZZER SWITCH..................................391 AUTO DRAIN VALVE............................................392 53 DISASSEMBLY AND ASSEMBLY.........................................393 DISASSEMBLY AND ASSEMBLY........................................394 FRONT BRAKE CHAMBER.........................................395 DISMOUNTING.............................................395 MOUNTING................................................395 REAR BRAKE CHAMBER..........................................396 DISMOUNTING.............................................396 MOUNTING................................................398 BRAKE CHAMBER...............................................400 DISASSEMBLY.............................................400 ASSEMBLY................................................400 BRAKE VALVE.................................................401 DISMOUNTING.............................................401 MOUNTING................................................401 DISASSEMBLY.............................................402 ASSEMBLY................................................404 AIR GOVERNOR................................................406 DISMOUNTING.............................................406 MOUNTING................................................406 DISASSEMBLY.............................................406 ASSEMBLY................................................406 HYDRAULIC CONTROL.......................................................407 61 STRUCTURE AND FUNCTION...........................................407 STRUCTURE AND FUNCTION..........................................408 HYDRAULIC CIRCUIT FOR STEERING SYSTEM AND WORK EQUIPMENT....409 HYDRAULIC TANK, CONTROL VALVE...............................411 HOIST CYLINDER..............................................413 DEMAND VALVE................................................414 62 TESTING AND ADJUSTING............................................417 TESTING AND ADJUSTING...........................................418 REFERENCE VALUES............................................419 OIL PRESSURE................................................420 63 DISASSEMBLY AND ASSEMBLY.........................................424 DISASSEMBLY AND ASSEMBLY........................................425 DEMAND VALVE................................................426 DISMOUNTING.............................................426 MOUNTING................................................427 DISASSEMBLY.............................................428 ASSEMBLY................................................430 HOIST CONTROL VALVE.........................................433 DISMOUNTING.............................................433 MOUNTING................................................433 DISASSEMBLY.............................................434 ASSEMBLY................................................436 HOIST CYLINDER..............................................438 DISMOUNTING.............................................438 MOUNTING................................................438 DISASSEMBLY.............................................439 ASSEMBLY................................................442 WORK EQUIPMENT PUMP.........................................445 DISMOUNTING.............................................445 MOUNTING................................................445 64 MAINTENANCE STANDARD.............................................446 MAINTENANCE STANDARD............................................447 HOIST CONTROL VALVE.........................................448 SUCTION VALVE, SAFETY VALVE.................................449 STEERING RELIEF VALVE.......................................450 HOIST CYLINDER..............................................451 DEMAND VALVE................................................452 WORK EQUIPMENT..........................................................453 71 STRUCTURE AND FUNCTION...........................................453 STRUCTURE AND FUNCTION..........................................454 MAIN FRAME..................................................455 DUMP BODY...................................................456 HOIST CONTROL LINKAGE.......................................457 72 TESTING AND ADJUSTING............................................459 TESTING AND ADJUSTING...........................................460 REFERENCE VALUES............................................461 WORK EQUIPMENT..............................................462 73 DISASSEMBLY AND ASSEMBLY.........................................464 DISASSEMBLY AND ASSEMBLY........................................465 DUMP BODY...................................................466 DISMOUNTING.............................................466 MOUNTING................................................466 74 MAINTENANCE STANDARD.............................................468 MAINTENANCE STANDARD............................................469 HOIST CONTROL...............................................470 OTHERS..................................................................471 91 ELECTRICAL SYSTEM................................................471 ELECTRICAL SYSTEM..............................................472 ELECTRICAL CIRCUIT..........................................473
DESCRIPTION:
KOMATSU HD200-2 SHOP MANUAL SEBM0567B01 – PDF DOWNLOAD
This shop manual has been prepared as an aid in improving the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every availably opportunity.
Organization This shop manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into chapters for each main group of components: these chapters are further divided into the following sections.
Structure and function
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
Testing and adjusting
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs. Troubleshooting charts correlating “Diagnoses” to “Causes” are also included in this section.
Disassembly and assembly
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
Maintenance standards
This section gives the judgement standards when inspecting disassembled parts.
S.S 25/12/24
