KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:5718 & UP) KOMATSU HD325-6 – PDF DOWNLOAD

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KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:5718 & UP) KOMATSU HD325-6

KOMATSU HD325-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:5718 & UP) KOMATSU HD325-6 – PDF DOWNLOAD:

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KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:5718 & UP) KOMATSU HD325-6

• This manual provides rules and guidelines which ‘will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual.
• Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual. This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.

TABLE OF CONTENTS:

KOMATSU HD325-6 DUMP TRUCK Operation & Maintenance Manual (SN:5718 & UP) KOMATSU HD325-6

MAIN MENU.......................................................................  0
COVER...........................................................................  1
1. FOREWORD.....................................................................  4
2. SAFETY INFORMATION...........................................................  5
3. INTRODUCTION.................................................................  6
	3.1 FEATURES................................................................  6
	3.2 BREAKING IN THE MACHINE.................................................  6
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUBMER AND DISTRIBUTOR.............  7
	4.1 MACHINE SERIAL NO. PLATE POSITION.......................................  7
	4.2 ENGINE SERIAL NO. PLATE POSITION........................................  7
	4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...............................  7
5. CONTENTS.....................................................................  8
SAFETY.......................................................................... 12
	6. GENERAL PRECAUTIONS...................................................... 13
	7. PRECAUTIONS DURING OPERATION............................................. 18
		7.1 BEFORE STARTING ENGINE.............................................. 18
		7.2 AFTER STARTING ENGINE............................................... 20
		7.3 SHIPPING............................................................ 27
		7.4 BATTERY............................................................. 28
		7.5 TOWING.............................................................. 30
	8. PRECAUTIONS FOR MAINTENANCE.............................................. 31
		8.1 BEFORE CARRYING OUT MAINTENANCE..................................... 31
		8.2 DURING MAINTENANCE.................................................. 36
		8.3 TIRES............................................................... 41
	9. POSITION FOR ATTACHING SAFETY LABELS..................................... 42
		9.1 POSTISION FOR ATTACHING SAFETY LABELS............................... 42
OPERATION....................................................................... 46
	10. GENERAL VIEW............................................................ 47
		10.1 GENERAL VIEW OF MACHINE............................................ 47
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES................................ 48
	11. EXPLANATION OF COMPONENTS............................................... 49
		11.1 MACHINE MONITOR.................................................... 49
		11.2 SWITCHES........................................................... 63
		11.3 CONTROL LEVERS AND PEDALS.......................................... 70
		11.4 MECHATRONICS EQUIPMENT CONTROLER................................... 74
		11.5 SAFETY PIN......................................................... 74
		11.6 DUST INDICATOR..................................................... 75
		11.7 FUSES.............................................................. 75
		11.8 LOCATION OF MANUAL BOX............................................. 76
		11.9 CAR RADIO.......................................................... 77
		11.10 CAR STEREO........................................................ 81
		11.11 AIR CONDITIONER................................................... 84
		11.12 CAR HEATER........................................................ 88
	12. OPERATION............................................................... 89
		12.1 CHECK BEFORE STARTING ENGINE....................................... 89
		12.2 STARTING ENGINE....................................................106
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE........................108
		12.4 MOVING MACHINE OFF.................................................109
		12.5 SHIFTING GEAR......................................................111
		12.6 TRAVELING DOWNHILL.................................................112
		12.7 TRAVELING IN REVERSE...............................................118
		12.8 STEERING THE MACHINE...............................................119
		12.9 STOPPING THE MACHINE...............................................120
		12.10 OPERATING DUMP BODY...............................................122
		12.11 PRECAUTIONS FOR OPERATION.........................................124
		12.12 PARKING MACHINE...................................................125
		12.13 CHECKS AFTER COMPLETION OF WORK...................................126
		12.14 STOPPING ENGINE...................................................126
		12.15 CHECKS AFTER STOPPING ENGINE......................................126
		12.16 LOCKING...........................................................127
		12.17 HANDLING TIRES....................................................128
	13. DETERMINING AND MAINTAINING TRAVEL ROAD.................................131
		13.1 DETERMINING TRAVEL ROAD............................................131
		13.2 MAINTAINING TRAVEL ROAD............................................132
	14. COLD WEATHER OPERATION..................................................133
		14.1 PRECAUTIONS FOR LOW TEMPERATURE....................................133
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK...............................135
		14.3 AFTER COLD WEATHER.................................................135
	15. LONG-TERM STORAGE.......................................................136
		15.1 BEFORE STORAGE.....................................................136
		15.2 DURING STORAGE.....................................................136
		15.3 AFTER STORAGE......................................................137
		15.4 PRECAUTION BEFORE TRAVELING AFTER LONG-TERM STORAGE................137
	16. TROUBLESHOOTING.........................................................138
		16.1 AFTER RUNNING OUT OF FUEL..........................................138
		16.2 TOWING MACHINE.....................................................139
		16.3 IF BATTERY IS DISCHARGED...........................................142
		16.4 OTHER TROUBLE......................................................146
MAINTENANCE.....................................................................162
	17. GUIDES TO MAINTENANCE...................................................163
	18. OUTLINES OF SERVICE.....................................................166
		18.1 OUTLINE OF OIL, FUEL, COOLANT......................................166
		18.2 OUTLINE OF ELECTRIC SYSTEM.........................................169
	19. WEAR PARTS LIST.........................................................170
	20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....171
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..........................175
		21.1 INTRODUCTION OF NECESSARY TOOLS....................................175
		21.2 TORQUE LIST........................................................176
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...........................177
	23. MAINTENANCE SCHEDULE CHART..............................................179
	24. SERVICE PROCEDURE.......................................................184
		24.1 INITIAL 250 HOURS SERVICE..........................................184
		24.2 WHEN USED..........................................................185
		24.3 CHECK BEFORE STARTING .............................................196
		24.4 EVERY 50 HOURS SERVICE.............................................206
		24.5 EVERY 250 HOURS SERVICE............................................208
		24.6 EVERY 500 HOURS SERVICE............................................216
		24.7 EVERY 1000 HOURS SERVICE...........................................223
		24.8 EVERY 2000 HOURS SERVICE...........................................229
		24.9 EVERY 4000 HOURS SERVICE...........................................233
		24.10 EVERY 3 YEARS SERVICE.............................................234
SPECIFICATIONS..................................................................236
	25. SPECIFICATIONS..........................................................237
OPTIONS, ATTACHEMENTS...........................................................240
	26. HANDLING PAYLOAD METER..................................................241
		26.1 NAME OF PARTS......................................................241
		26.2 EXTERNAL DISPLAY LAMPS.............................................241
		26.3 OPERATING PAYLOAD METER............................................243
	27. SELECTING DUMP BODY.....................................................252
	28. OPTIONS AND ATTACHEMENTS................................................253
	29. TACHOGRAPH (TCO 15-6)...................................................254
		29.1 EXPLANANTION OF COMPONENTS.........................................254
		29.2 METHOD OF USING KEY................................................256
		29.3 METHOD OF USE......................................................257
	30. REVO TACHOGRAPH (TCO 15-7)..............................................259
		30.1 EXPLANATION OF COMPONENTS..........................................259
		30.2 METHOD OF USE......................................................262
	31. USING DIFFERENTIAL LOCK.................................................264
		31.1 DIFFERENTIAL LOCK PEDAL............................................264
		31.2 PRECAUTIONS AND METHOD OF USE......................................265
	32. OPERATION OF ABS AND ABS/ASR............................................266
		32.1 EXPLANATION OF COMPONENTS..........................................266
		32.2 OPERATION METHOD...................................................267
		32.3 PRECAUTIONS FOR USE................................................268
		32.4 TROUBLESHOOTING....................................................269
	33. HANDLING AUTO-GREASING SYSTEM...........................................270
		33.1 METHOD OF OPERATING AUTO-GREASING SYSTEM...........................270
		33.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.....................278
		33.3 TROUBLESHOOTING....................................................279
		33.4 SPECIFICATIONS.....................................................279
	34. ARSC (AUTOMATIC RETARD SPEED CONTROL)...................................280
		34.1 EXPLANATION OF COMPONENTS..........................................280
		34.2 METHOD OF OPERATION................................................282
		34.3 TROUBLESHOOTING....................................................284
HIGH ALTITUDE SPECIFICATIONS....................................................288
	35. EXPLANATION OF COMPONENTS...............................................289
		35.1 MACHINE MONITOR....................................................289
		35.2 HYDRAULIC TANK PRESSURIZING DEVICE.................................291
	36. OPERATION...............................................................292
		36.1 HANDLING TIRES.....................................................292
	37. SERVICE PROCEDURE.......................................................293
		37.1 CHECK BEFORE STARTING..............................................293
		37.2 EVERY 500 HOURS SERVICE............................................295
		37.3 EVERY 2000 HOURS SERVICE...........................................296

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]