KOMATSU HD325-7 HD405-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00045-05) KOMATSU HD325-7 – PDF DOWNLOAD

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KOMATSU HD325-7 HD405-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00045-05) KOMATSU HD325-7

KOMATSU HD325-7 HD405-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00045-05) KOMATSU HD325-7 – PDF DOWNLOAD:

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TABLE OF CONTENTS:

KOMATSU HD325-7 HD405-7 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00045-05) KOMATSU HD325-7

COVER........................................................................... 1
CONTENTS........................................................................ 2
1. Outline of division (Only main components)................................... 4
2. Dimensions of main components................................................ 5
3. Rough schedule of assembly and welding....................................... 6
4. List of equipments, tools, and consumables................................... 9
5. Assembly process No.......................................................... 0
	0010 Oil, grease, and coolant...............................................13
	0020 Levels of oil, grease, and coolant.....................................14
	0030 Slinging bare machine..................................................15
	0040 Positioning bare machine...............................................16
	0045 Assembly of tire and wheel assembly....................................17
	0050 Installing tire and wheel assembly.....................................18
	0060 Installing rear tire valve extension...................................19
	0065 Installing rear monitor................................................20
	0080 Installing L.H platform................................................21
	0090 Installing L.H handrail................................................22
	0091 Installation of left handrail (Diagonal ladder specification)..........23
	0095 Installation of diagonal ladder (Diagonal ladder specification)........24
	0096 Installation of diagonal ladder 1 (Diagonal ladder specification)......25
	0097 Installation of diagonal ladder 2 (Diagonal ladder specification)......26
	0098 Installation of diagonal ladder 3 (Diagonal ladder specification)......27
	0100 Installing radio antenna and fixing its cable..........................28
	0110 Installing side view mirrors...........................................29
	0120 Installing under view mirrors (For general overseas countries).........30
	0121 Installing under view mirrors (For EU).................................31
	0122 Installation of under view mirror (Diagonal ladder specification)......32
	0130 Installation of KOMTRAX antenna (If equipped)..........................33
	0140 Installing left side mudguard..........................................34
	0150 Installing right side mudguard.........................................35
	0160 Preparation of installing body.........................................36
	0170 Welding body...........................................................37
	0180 Installing 150-mm body spill guard (If equipped).......................38
	0181 Installing 250-mm body spill guard (If equipped).......................39
	0191 Installing platform guard..............................................40
	0200 Slinging body..........................................................41
	0210 Installing body hinge pin..............................................42
	0220 Installing hoist cylinder..............................................43
	0230 Installing body shim...................................................44
	0240 Adjusting body shims...................................................45
	0250 Installing muffler flange..............................................46
	0260 Installing body accessories............................................47
	0270 Connecting dump sensor.................................................48
	0280 Procedure for adjusting dump sensor....................................49
	0290 Calibrating dump control...............................................50
	0300 Greasing...............................................................51
	0310 Touching up............................................................52
	0320 Adjusting suspension...................................................53
	0330 Sticking body decal....................................................54
	0340 Adjustment of view range in mirror (For EU)............................55
	0341 Adjustment of view range in mirror (For general overseas countries)....56
	0350 Check and addition of lubricants (1/2).................................57
	0360 Check and addition of lubricants (2/2).................................58
	C-0010 Preparation of welding body..........................................59
	C-0020 Assembly of split body...............................................60
	C-0030 Tack welding body....................................................61
	C-0040 Welding body.........................................................62
	C-0050 Welding body instruction (1/2).......................................63
	C-0060 Welding body instruction (2/2).......................................64
	C-0070 Turn over the body...................................................65
	C-0080 Welding body protector (1/2).........................................66
	C-0090 Welding body protector (2/2).........................................67
	C-0100 Finishing and painting welded parts of body..........................68
Appendix : Field assembly inspection report.....................................70

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]