Komatsu HD465-5 HD605-5 Dump Truck Field Assembly Instruction Manual 4001and up, 1001 and up

Description

Komatsu HD465-5 HD605-5 Dump Truck Field Assembly Instruction Manual

FILE DETAILS:

Komatsu HD465-5 HD605-5 Dump Truck Field Assembly Instruction Manual

Brands: Komatsu
Equipment Type: Dump Truck
Manuals Type: Field Assembly Instruction Manual
Machine Model: HD465-5, HD605-5
Serial Number: 4001 and up, 1001 and up
Book Code: GEN00026-00
Language: English
Pages: 126
File Format: Portable Document Format (PDF)

KOMATSU HD465-5 HD605-5 DUMP TRUCK FIELD ASSEMBLY INSTRUCTION MANUAL 4001AND UP, 1001 AND UP:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Komatsu HD465-5 HD605-5 Dump Truck Field Assembly Instruction Manual

COVER........................................................................  1
CONTENTS.....................................................................  2
LIST OF JIGS AND WEAR PARTS FOR LOCAL ASSEMBLY...............................  3
TOUCH-UP PAINT LIST FOR DUMP BODY............................................  4
SKETCHES OF SPECIAL TOOLS....................................................  5
MAN-HOURS, WORKERS NEEDED FOR LOCAL ASSEMBLY.................................  9
PROCEDURE FOR FIELD ASSEMBLY................................................. 10
	1. LIFTING AND LOWERING REAR AXLE ASSEMBLY............................... 10
	2. LIFTING CHASSIS ASSEMBLY.............................................. 12
	3. INSTALLING CHASSIS TO REAR AXLE....................................... 14
	4. INSTALLING REAR AXLE.................................................. 16
	5. INSTALLING REAR SUSPENSION............................................ 18
	6. SETTING STAND ON FRONT SIDE........................................... 20
	7. CONNECTING PARKING BRAKE AND BRAKE HOSES.............................. 22
	8. CONNECTING BRAKE COOLING HOSES........................................ 24
	9. INSTALLING FRONT AXLE................................................. 26
	10. INSTALLING FRONT AXLE................................................ 28
	11. INSTALLING FRONT AXLE AND STEERING CYLINDER TIE ROD.................. 30
	12. INSTALLING FUEL TANK................................................. 32
	13. INSTALLING FRONT AND REAR SUPPORTS................................... 34
	14. INSTALLING FENDER.................................................... 36
	15. INSTALLING TIRE ASSEMBLY............................................. 38
	16. INSTALLING RIGHT-HAND PLATFORM....................................... 40
	17. INSTALLING AIR INTAKE TUBE........................................... 42
	18. FITTING RADIATOR SUBTANK PIPING AND CONNECTING GROUNDING WIRES....... 44
	19. CONNECTING WIRES UNDER RIGHT-HAND PLATFORM........................... 46
	20. INSTALLING DRIVE SHAFT............................................... 48
	21. INSTALLING EXHAUST TUBE.............................................. 50
	22. INSTALLING SIDE GUARD OF CABIN....................................... 52
	23. INSTALLING ROPS GUARD................................................ 54
	24. INSTALLING CATWALK GUARD MIRROR...................................... 56
	25. INSTALLING HOIST CYLINDER GREASING PIPING............................ 58
	26. REMOVING BLIND FLANGE FROM HOIST CYLINDER............................ 60
	27. CHECKING OIL AND WATER............................................... 62
	28. BLEEDING AIR FROM FRONT AND REAR BRAKES.............................. 64
	29. INSTALLING SPILL GUARD AND GUARDS.................................... 66
	30. INSTALLING DUMP BODY................................................. 68
	31. ADJUSTING DUMP BODY BOTTOM MOUNT..................................... 70
	32. INSTALLING DUMP BODY ACCESSORIES..................................... 72
	33. ADJUSTING DUMP BODY POSITIONER....................................... 74
	34. INSTALLING THE PROTECTIVE COVER FOR FIELD WELDING.................... 76
	35. FIELD WELDING (DUMP BODY LOCK)....................................... 78
	36. FIELD WELDING (EXHAUST FLANGE)....................................... 80
	37. FIELD WELDING (DUMP BODY FRONT MOUNT AND STOPPER PIN BRACKET)........ 82
	38. PAINTING............................................................. 84
	39. ADJUSTING SUSPENSION................................................. 86
PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS (HD465-5).... 87
	PREPARATORY WORK FOR ASSEMBLING THREE SEPARATED BODY PARTS............... 88
	WELDING PROCESS FOR THREE SEPARATED BODY PARTS........................... 92
	WELDING OF THE BODY ASSEMBLY.............................................102
PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS (HD605-5)....104
	PREPARATORY WORK FOR ASSEMBLING THREE SEPARATED BODY PARTS...............105
	WELDING PROCESS FOR THREE SEPARATED BODY PARTS...........................109
	WELDING OF THE BODY ASSEMBLY.............................................119
FIELD ASSEMBLY INSPECTION REPORT.............................................121

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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