KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:HD465-4763 & UP)(SN:HD605-1073 & UP) – PDF DOWNLOAD

Description

KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:HD465-4763 & UP)(SN:HD605-1073 & UP)

KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:HD465-4763 & UP)(SN:HD605-1073 & UP) – PDF DOWNLOAD:

IMAGE PREVIEW:

DESCRIPTION:

KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:HD465-4763 & UP)(SN:HD605-1073 & UP)

• This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
• If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
• This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death. ‡ Operators and maintenance personnel should read this manual thoroughly before beginning operation or maintenance. ‡ Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual.

TABLE OF CONTENTS:

KOMATSU HD465-5 HD605-5 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (SN:HD465-4763 & UP)(SN:HD605-1073 & UP)

COVER..........................................................................  1
1. FOREWORD....................................................................  2
2. SAFETY INFORMATION..........................................................  5
3. INTRODUCTION................................................................  6
	3.1 FEATURES...............................................................  6
	3.2 BREAKING IN THE MACHINE................................................  6
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR.............  7
	4.1 MACHINE SERIAL NO. PLATE POSITION......................................  7
	4.2 ENGINE SERIAL NO. PLATE POSITION.......................................  7
	4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR..............................  7
5. CONTENTS....................................................................  8
SAFETY......................................................................... 12
	6. GENERAL PRECAUTIONS..................................................... 13
	7. PRECAUTIONS DURING OPERATION............................................ 18
		7.1 BEFORE STARTING ENGINE............................................. 18
		7.2 AFTER STARTING ENGINE.............................................. 20
		7.3 SHIPPING........................................................... 27
		7.4 BATTERY............................................................ 28
		7.5 TOWING............................................................. 30
	8. PRECAUTIONS FOR MAINTENANCE............................................. 31
		8.1 BEFORE CARRYING OUT MAINTENANCE.................................... 31
		8.2 DURING MAINTENANCE................................................. 36
		8.3 TIRES.............................................................. 41
	9. POSITION FOR ATTACHING SAFETY LABELS.................................... 42
		9.1 POSITION FOR ATTACHING SAFETY LABELS............................... 42
OPERATION...................................................................... 46
	10. GENERAL VIEW........................................................... 47
		10.1 GENERAL VIEW OF MACHINE........................................... 47
		10.2 GENERAL VIEW OF CONTROLS AND GAUGES............................... 48
	11. EXPLANATION OF COMPONENTS.............................................. 49
		11.1 MACHINE MONITOR................................................... 49
		11.2 SWITCHES.......................................................... 63
		11.3 CONTROL LEVERS AND PEDALS......................................... 70
		11.4 MECHATRONICS EQUIPMENT CONTROLLER................................. 74
		11.5 SAFETY PIN........................................................ 74
		11.6 DUST INDICATOR.................................................... 75
		11.7 FUSES............................................................. 75
		11.8 LOCATION OF MANUAL BOX............................................ 77
		11.9 CAR RADIO......................................................... 78
		11.10 CAR STEREO....................................................... 82
		11.11 AIR CONDITIONER.................................................. 85
		11.12 CAR HEATER....................................................... 89
		11.13 LOCATION OF FIRE EXTINGUISHER.................................... 90
		11.14 LOCATION OF FIRST AID AND MANUAL BOX............................. 90
	12. OPERATION.............................................................. 91
		12.1 CHECK BEFORE STARTING ENGINE...................................... 91
		12.2 STARTING ENGINE...................................................109
		12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE.......................112
		12.4 MOVING MACHINE OFF................................................113
		12.5 SHIFTING GEAR.....................................................115
		12.6 TRAVELING DOWNHILL................................................116
		12.7 TRAVELING IN REVERSE..............................................129
		12.8 STEERING THE MACHINE..............................................130
		12.9 STOPPING THE MACHINE..............................................131
		12.10 OPERATING DUMP BODY..............................................133
		12.11 PRECAUTIONS FOR OPERATION........................................135
		12.12 PARKING MACHINE..................................................136
		12.13 CHECKS AFTER COMPLETION OF WORK..................................137
		12.14 STOPPING ENGINE..................................................137
		12.15 CHECKS AFTER STOPPING ENGINE.....................................137
		12.16 LOCKING..........................................................138
		12.17 HANDLING TIRES...................................................139
	13. DETERMINING AND MAINTAINING TRAVEL ROAD................................142
		13.1 DETERMINING TRAVEL ROAD...........................................142
		13.2 MAINTAINING TRAVEL ROAD...........................................143
	14. COLD WEATHER OPERATION.................................................144
		14.1 PRECAUTIONS FOR LOW TEMPERATURE...................................144
		14.2 PRECAUTIONS AFTER COMPLETION OF WORK..............................146
		14.3 AFTER COLD WEATHER................................................146
	15. LONG-TERM STORAGE......................................................147
		15.1 BEFORE STORAGE....................................................147
		15.2 DURING STORAGE....................................................147
		15.3 AFTER STORAGE.....................................................148
		15.4 PRECAUTIONS BEFORE TRAVELING AFTER LONG-TERM STORAGE..............148
	16. TROUBLESHOOTING........................................................149
		16.1 AFTER RUNNING OUT OF FUEL.........................................149
		16.2 TOWING MACHINE....................................................149
		16.3 IF BATTERY IS DISCHARGED..........................................153
		16.4 OTHER TROUBLE.....................................................157
MAINTENANCE....................................................................174
	17. GUIDES TO MAINTENANCE..................................................175
	18. OUTLINES OF SERVICE....................................................178
		18.1 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ...........178
		18.2 OUTLINE OF ELECTRIC SYSTEM........................................181
	19. WEAR PARTS LIST........................................................182
	20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....183
	21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.........................187
		21.1 INTRODUCTION OF NECESSARY TOOLS...................................187
		21.2 TORQUE LIST.......................................................188
	22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..........................189
	23. MAINTENANCE SCHEDULE CHART.............................................191
	24. SERVICE PROCEDURE......................................................196
		24.1 INITIAL 250 HOURS SERVICE.........................................196
		24.2 WHEN REQUIRED.....................................................197
		24.3 CHECK BEFORE STARTING.............................................211
		24.4 EVERY 250 HOURS SERVICE...........................................222
		24.5 EVERY 500 HOURS SERVICE...........................................233
		24.6 EVERY 1000 HOURS SERVICE..........................................237
		24.7 EVERY 2000 HOURS SERVICE..........................................243
		24.8 EVERY 4000 HOURS SERVICE..........................................248
		24.9 EVERY 3 YEARS SERVICE.............................................249
SPECIFICATIONS.................................................................250
	25. SPECIFICATIONS.........................................................251
OPTIONS,ATTACHMENTS............................................................255
	26. HANDLING PAYLOAD METER.................................................256
		26.1 NAME OF PARTS.....................................................256
		26.2 EXTERNAL DISPLAY LAMPS............................................256
		26.3 OPERATING PAYLOAD METER...........................................259
	27. SELECTING DUMP BODY....................................................268
	28. OPTIONS AND ATTACHMENTS................................................269
	29. TACHOGRAPH (TCO 15-6)..................................................270
		29.1 EXPLANATION OF COMPONENTS.........................................270
		29.2 METHOD OF USING KEY...............................................272
		29.3 METHOD OF USE.....................................................273
	30. REVO TACHOGRAPH (TCO 15-7).............................................275
		30.1 EXPLANATION OF COMPONENTS.........................................275
		30.2 METHOD OF USE.....................................................278
	31. USING DIFFERENTIAL LOCK................................................280
		31.1 DIFFERENTIAL LOCK PEDAL...........................................280
		31.2 PRECAUTIONS AND METHOD OF USE.....................................281
	32. OPERATION OF ABS AND ABS/ASR...........................................282
		32.1 EXPLANATION OF COMPONENTS.........................................282
		32.2 OPERATION METHOD..................................................283
		32.3 PRECAUTIONS FOR USE...............................................284
		32.4 TROUBLESHOOTING...................................................285
	33. HANDLING AUTO-GREASING SYSTEM..........................................286
		33.1 METHOD OF OPERATING AUTO-GREASING SYSTEM..........................286
		33.2 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM....................294
		33.3 TROUBLESHOOTING...................................................295
		33.4 SPECIFICATIONS....................................................295
	34. ARSC (AUTOMATIC RETARD SPEED CONTROL)..................................296
		34.1 EXPLANATION OF COMPONENTS.........................................296
		34.2 METHOD OF OPERATION...............................................298
		34.3 TROUBLESHOOTING...................................................300
	35. ENGINE OIL PAN HEATER, COOLANT HEATER..................................303
		35.1 METHOD OF USE.....................................................304
		35.2 PRECAUTIONS WHEN USING............................................306

PLEASE NOTE:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]