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KOMATSU HD465-7 HD605-7 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (TEN00271-03) KOMATSU HD465 7 – PDF DOWNLOAD
Original price was: $67.95.$26.95Current price is: $26.95.
- KOMATSU HD465-7 HD605-7 DUMP TRUCK OPERATION & MAINTENANCE MANUAL
- PUBLICATION NUMBER:TEN00271-03
- SERIAL NUMBERS: HD465-7001 and up
HD605-7257 and up
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Description
KOMATSU HD465-7 HD605-7 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (TEN00271-03) KOMATSU HD465 7
KOMATSU HD465-7 HD605-7 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (TEN00271-03) KOMATSU HD465 7 – PDF DOWNLOAD:
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DESCRIPTION:
KOMATSU HD465-7 HD605-7 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (TEN00271-03) KOMATSU HD465 7
- This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause a hazard when performing operation and maintenance.
- Operators and maintenance personnel must always do as follows before beginning operation or maintenance. Always be sure to read and understand this manual thoroughly before performing operation and maintenance. Read the safety messages given in this manual and the safety labels affixed to the machine thoroughly and be sure that you understand them fully. Keep this manual in the storage location for the operation and maintenance manual given below, and have all personnel read it periodically.
- If this manual has been lost or has become dirty and cannot be read, request a replacement manual immediately from Komatsu or your Komatsu distributor. If you sell the machine, be sure to give this manual to the new owners together with the machine.
TABLE OF CONTENTS:
KOMATSU HD465-7 HD605-7 DUMP TRUCK OPERATION & MAINTENANCE MANUAL (TEN00271-03) KOMATSU HD465 7
COVER ......................................................................................... 1 FOREWORD ...................................................................................... 2 FOREWORD................................................................................... 3 SAFETY INFORMATION......................................................................... 6 INTENDED USE............................................................................... 8 DIRECTIONS OF MACHINE.................................................................. 8 LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................. 9 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 9 ENGINE SERIAL NO. PLATE................................................................ 9 SERVICE METER POSITION................................................................. 10 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.............................................. 10 CONTENTS................................................................................... 11 SAFETY ........................................................................................ 16 SAFETY..................................................................................... 17 SAFETY LABELS.............................................................................. 19 POSITION FOR ATTACHING SAFETY LABELS................................................... 20 SAFETY LABELS.......................................................................... 21 GENERAL PRECAUTIONS........................................................................ 26 PRECAUTIONS DURING OPERATION............................................................... 34 STARTING ENGINE........................................................................ 34 OPERATION.............................................................................. 36 TRANSPORTATION......................................................................... 39 BATTERY................................................................................ 40 TOWING................................................................................. 42 PRECAUTIONS FOR MAINTENANCE................................................................ 43 PRECAUTIONS WITH TIRES..................................................................... 49 OPERAION ...................................................................................... 50 GENERAL VIEW............................................................................... 51 GENERAL VIEW OF MACHINE................................................................ 51 GENERAL VIEW OF CONTROLS AND GAUGES.................................................... 52 EXPLANATION OF COMPONENTS.................................................................. 54 MACHINE MONITOR........................................................................ 54 OTHER FUNCTIONS OF MACHINE MONITOR..................................................... 75 SWITCHES............................................................................... 79 CONTROL LEVERS AND PEDALS.............................................................. 88 MECHATRONICS EQUIPMENT CONTROLLER...................................................... 93 BODY PIVOT PIN......................................................................... 94 DUST INDICATOR......................................................................... 94 FUSES.................................................................................. 95 CAR RADIO..............................................................................100 CAR STEREO.............................................................................106 AIR CONDITIONER........................................................................114 OPERATION..................................................................................119 CHECK BEFORE STARTING ENGINE...........................................................119 STARTING ENGINE........................................................................134 OPERATIONS, CHECKS AFTER STARTING ENGINE...............................................137 STOPPING ENGINE........................................................................138 CHECKS AFTER STOPPING ENGINE...........................................................138 MOVING MACHINE OFF (FORWARD, REVERSE), STOPPING........................................139 SHIFTING GEAR..........................................................................144 TRAVELING DOWNHILL.....................................................................146 STEERING THE MACHINE...................................................................160 LOADING OPERATIONS.....................................................................160 DUMP OPERATIONS........................................................................161 PRECAUTIONS FOR OPERATION..............................................................162 PARKING MACHINE........................................................................163 CHECKS AFTER COMPLETION OF WORK........................................................164 LOCKING................................................................................164 HANDLING TIRES.........................................................................165 DETERMINING AND MAINTAINING TRAVEL ROAD....................................................168 DETERMINING TRAVEL ROAD................................................................168 MAINTAINING TRAVEL ROAD................................................................168 TRANSPORTATION.............................................................................169 PRECAUTIONS WHEN TRANSPORTING..........................................................169 STEPS FOR TRANSPORTATION...............................................................169 METHOD OF SECURING MACHINE.............................................................169 IF BATTERY IS DISCHARGED...............................................................181 OTHER TROUBLE..........................................................................185 MAINTENANCE ...................................................................................192 GUIDES TO MAINTENANCE......................................................................193 OUTLINE OF SERVICE.........................................................................196 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................196 OUTLINE OF ELECTRIC SYSTEM.............................................................199 WEAR PARTS.................................................................................200 WEAR PARTS LIST........................................................................200 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................201 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...................202 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....204 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS.............................................205 TORQUE LIST............................................................................205 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS..............................................207 SAFETY CRITICAL PARTS..................................................................207 MAINTENANCE SCHEDULE CHART.................................................................208 MAINTENANCE SCHEDULE CHART.............................................................208 SERVICE PROCEDURE..........................................................................210 INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS).............................210 INITIAL 2000 HOURS SERVICE (ONLY AFTER THE FIRST 2000 HOURS)...........................210 WHEN REQUIRED..........................................................................211 CHECK BEFORE STARTING..................................................................231 EVERY 250 HOURS SERVICE................................................................232 EVERY 500 HOURS SERVICE................................................................243 EVERY 1000 HOURS SERVICE...............................................................250 EVERY 2000 HOURS SERVICE...............................................................257 EVERY 4000 HOURS SERVICE...............................................................262 EVERY 15000 HOURS SERVICE..............................................................263 SPECIFICATIONS ................................................................................264 SPECIFICATIONS.............................................................................265 ATTACHMENTS, OPTIONS ..........................................................................266 SELECTING DUMP BODY........................................................................267 HANDLING TACHOGRAPH (TCO20-90W)............................................................268 EXPLANATION OF COMPONENTS..............................................................268 METHOD OF USE..........................................................................270 HANDLING AIR SUSPENSION SEAT...............................................................274 SEAT ADJUSTMENT........................................................................274 REMOVAL AND INSTALLATION OF HEADREST...................................................276 HANDLING MACHINES EQUIPPED WITH VHMS.......................................................277 VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED..................................277 VHMS AND COMMUNICATIONS TERMINAL INSTALLED.............................................277 PROCEDURE WHEN DOWNLOADING.............................................................278 CHECK BEFORE STARTING..................................................................279 HANDLING AUTOMATIC SPIN REGULATOR (ASR)....................................................282 EXPLANATION OF COMPONENTS..............................................................282 ACTUATION OF ASR SYSTEM................................................................283 PRECAUTIONS WHEN USING.................................................................283 TROUBLESHOOTING........................................................................284 BLEEDING AIR FROM ASR CIRCUIT..........................................................285 HANDLING PAYLOAD METER (VHMS BUILT-IN TYPE)................................................286 OUTLINE OF SYSTEM......................................................................286 NORMAL OPERATION DISPLAY...............................................................287 EXTERNAL DISPLAY LAMPS.................................................................289 PERFORMING CALIBRATION.................................................................290 DATA STORED IN PAYLOAD METER...........................................................292 PROCEDURE WHEN DOWNLOADING.............................................................292 MACHINE ID, OPEN ID....................................................................296 PAYLOAD (CYCLE DATA ITEM)..............................................................298 SERVICE FUNCTIONS......................................................................298 OTHERS.................................................................................298 HANDLING PAYLOAD METER II (CARD TYPE)......................................................299 METHOD OF USING ACCURATELY.............................................................300 GENERAL LOCATIONS......................................................................301 CONTENT OF DISPLAY (CONTROLLER, EXTERNAL DISPLAY LAMPS)................................306 EXTERNAL DISPLAY LAMPS.................................................................310 DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER......................................312 OPERATION OF SWITCHES..................................................................317 PROBLEM AND WARNING DISPLAY (ERROR CODE)...............................................339 WHEN ERROR CODE F-09 IS DISPLAYED (PROCEDURE FOR REPLACING BATTERY)....................346 OPERATION WHEN ERROR CODE F.CAL IS DISPLAYED OR CONTROLLER HAS BEEN REPLACED...........349 HANDLING BATTERY ISOLATOR..................................................................352 HANDLING AUTO-GREASING SYSTEM..............................................................353 METHOD OF OPERATING AUTO-GREASING SYSTEM...............................................353 PRECAUTIONS WHEN HANDLING AUTO-GREASING SYSTEM.........................................360 TROUBLESHOOTING........................................................................360 HANDLING ABS...............................................................................361 EXPLANATION OF COMPONENTS..............................................................361 ABS SYSTEM CHECK AFTER STARTING ENGINE.................................................363 OPERATION OF ABS.......................................................................363 PRECAUTIONS WHEN USING.................................................................364 TROUBLESHOOTING........................................................................365 USE OF REAR VIEW MONITOR...................................................................367 NAME AND FUNCTON OF EACH PART OF REAR VIEW MONITOR.....................................367 SETTING OF REAR VIEW MONITOR...........................................................370 CAUTIONS WHEN USING REAR VIEW MONITOR..................................................370 EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER.................................................371 SOCKET FOR ENGINE HEATER...............................................................371 CONNECTING EXTERNAL POWER SOURCE.......................................................371 RESTARTING ENGINE......................................................................372 HANDLING EXTERNAL POWER SOURCE TYPE ELECTRIC HEATER....................................373 INDEX..........................................................................................380
PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]
